scholarly journals Digital twin and virtual reality: a co-simulation environment for design and assessment of industrial workstations

2019 ◽  
Vol 7 (1) ◽  
pp. 472-489 ◽  
Author(s):  
Vincent Havard ◽  
Benoit Jeanne ◽  
Marc Lacomblez ◽  
David Baudry
2020 ◽  
Vol 10 (10) ◽  
pp. 3633
Author(s):  
Luis Pérez ◽  
Silvia Rodríguez-Jiménez ◽  
Nuria Rodríguez ◽  
Rubén Usamentiaga ◽  
Daniel F. García

Intelligent automation, including robotics, is one of the current trends in the manufacturing industry in the context of “Industry 4.0”, where cyber-physical systems control the production at automated or semi-automated factories. Robots are perfect substitutes for a skilled workforce for some repeatable, general, and strategically-important tasks. However, this transformation is not always feasible and immediate, since certain technologies do not provide the required degree of flexibility. The introduction of collaborative robots in the industry permits the combination of the advantages of manual and automated production. In some processes, it is necessary to incorporate robots from different manufacturers, thus the design of these multi-robot systems is crucial to guarantee the maximum quality and efficiency. In this context, this paper presents a novel methodology for process automation design, enhanced implementation, and real-time monitoring in operation based on creating a digital twin of the manufacturing process with an immersive virtual reality interface to be used as a virtual testbed before the physical implementation. Moreover, it can be efficiently used for operator training, real-time monitoring, and feasibility studies of future optimizations. It has been validated in a use case which provides a solution for an assembly manufacturing process.


Author(s):  
Andrés L. Carrillo Peña ◽  
Jeffer S. Eugenio Barroso ◽  
Alberto A. Martínez Vesga ◽  
Sebastián Roa Prada ◽  
Victor A. Ardila Acuña

Abstract Centrifugal pumps are devices commonly used in countless industrial and residential applications, from water supply systems to oil and gas processing plants. These rotatory hydraulic machines have a strong impact on the energy consumption of industry worldwide, not only because of their vast amount but also because of their continuous operation. Therefore, developing techniques to improve the efficiency of pumping systems is of great help to make communities and industrial activity more sustainable. The overall performance of these pieces of machinery cannot be fully predicted by means of analytical procedures due to the complexity of the fluid flow phenomena that occurs in their interior, so it is common practice to resort to alternate modeling techniques, such as computer aided numerical analysis, which can predict the performance of a pump, given its CAD computer model. However, the performance of an actual centrifugal pump may deviate from its ideal behavior due to multiple causing factors which may alter the performance curves given by the manufacturers in the corresponding data sheets. The discrepancies between the real and the simulated responses of centrifugal pumps demand for better modeling and simulation techniques to improve the design of more efficient pumping systems. Digital twins have the ability to bring the simulation environment closer to reality, by replicating the behavior of the physical system in a simulation environment with the support of experimental data. The digital twin of a multiple pumps system with serial and parallel configurations was developed, based on two identical industrial centrifugal pumps available in the laboratory. Experimental data was collected to calibrate the digital twin system so that the simulated system can predict the response under changing operating conditions. The simulation environment was developed with the assistance of a commercial Computational Fluid Dynamics computer program. After validating the behavior of the virtual components, with respect to the behavior of their actual counterparts, tests were carried out to predict the behavior of the pumping system in case of downstream disturbances which can affect the operating point of the overall pumping system and its corresponding efficiency. The development of the digital twin for the pumping system allowed visualizing how the pumps connected in series or in parallel can be maneuvered to adjust its operating conditions to achieve higher efficiency operating conditions in response to changes in the conditions downstream in the pipeline.


2018 ◽  
Vol 210 ◽  
pp. 02050 ◽  
Author(s):  
Tadeusz Nowicki ◽  
Jarosław Koszela ◽  
Łukasz Matuszelański

This work considers the problem of studying the strategy of equipment location on the firefighting vehicle. A unified firefighter’s vehicle Euro Truck is being designed. The problem of location the emergency equipment on the vehicle is very important from the point of view of firefighters ergonomic. It is consider two ergonomic criterion functions: how long is the distance of horizontal and vertical displacement of equipment during its unloading. The third ergonomic criterion is optimization of firefighters work time. These criteria lead to a reduction in the physical load of firefighters’ bodies. Computer simulation, including virtual reality, allows for a very detailed study of the work of firefighters during the removal of equipment from the vehicle. A simulation environment with virtual reality was built and tested in order to measure ergonomic criteria during firefighters’ work in a rescue operation for various action scenarios.


Author(s):  
Wesley Ellgass ◽  
Nathan Holt ◽  
Hector Saldana-Lemus ◽  
Julian Richmond ◽  
Ali Vatankhah Barenji ◽  
...  

With the developments and applications of the advanced information technologies such as cloud computing, internet of thing, artificial intelligence and virtual reality, industry 4.0 and smart manufacturing era are coming. In this respect, one of the specific challenges is to achieve a connection of physical resources on the shop floor with virtual resources, for real-time response, real time process optimization, and simulation, which is merged by big data problem. In this respect, Digital Twins (DT) concept is introduced as a key technology, which includes physical resources, virtual resources, service system, and digital twin data. DT considers current condition of physical resource and prediction of future events to make a responsive decision. However, due to the complexity of building a digital equivalent in virtual space to its physical counterpart, very little applications have been developed with this purpose, especially in the industrial manufacturing area. Therefore, the types of data and technology required to build the DT for a manufacturing system are presented in this work, trying to develop a framework of DT based manufacturing system, which is supported by the virtual reality for virtualization of physical resources.


2014 ◽  
Vol 1049-1050 ◽  
pp. 562-567
Author(s):  
Li Jie Pan ◽  
Yu Fang

According to the problem of power network visualization system which has the poor effect in 2D style and the limitation of visual effect in 3D style, setting geographical SVG as research target, and introducing virtual reality platform as basic simulation environment, designing and realizing power system SVG 3D render engine named PSSRE. The design and implementation of parsing module and rendering module are analyzed as well as three-layer render architecture and representation method of layered grid structure. The results show the efficiency of PSSRE.


2013 ◽  
Vol 380-384 ◽  
pp. 1847-1850
Author(s):  
Yan Jun Chang

Virtual reality technology with the help of computer hardware and software resources to create and experience the virtual world integration technology can realize the dynamic simulation of the real world,and the dynamic environment to the users attitude and language command could make a real-time response, making the user and the simulation environment to build up a real-time interactive relationship. With the Key parameters acquisition from sports technology and the quantification of technology action , we puts forward the application methods of virtual reality technology in the diagnosis the steps of Virtual reality technology :Calibration system posting signs to the tester Motion tracks capture the analysis of Collection of data.Discuss the virtual reality technologys effect and composition in sports.


2021 ◽  
Author(s):  
Mohammad Azangoo ◽  
Joonas Salmi ◽  
Iivo Yrjola ◽  
Jonathan Bensky ◽  
Gerardo Santillan ◽  
...  

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