scholarly journals Investigation on tensile deformation and failure for 5052 aluminum alloy based on continuum damage model

2021 ◽  
Vol 2085 (1) ◽  
pp. 012039
Author(s):  
Pengjing Zhao ◽  
Jingpin Jiao ◽  
Gang Fang ◽  
Zhanghua Chen ◽  
Xiang Gao

Abstract A VUMAT user material subroutine for the Lemaitre continuous damage mechanics model was developed based on the finite element solver ABAQUS/Explicit platform to investigate the deformation and failure behavior of 5052 aluminum alloy. The mechanical property parameters and damage parameters of 5052 aluminum alloy were identified by the inversion method combining tensile test and finite element simulation. The numerical simulation results showed that the force-displacement curves predicted by the established damage model were in good agreement with the experimental measurement, and the fracture location was close to the experimental results, which verified the accuracy and effectiveness of the damage parameters. The growth and distribution law of damage variable could be intuitively represented by the simulation results by the Lemaitre damage model.

Author(s):  
Andrew Lees ◽  
Michael Dobie

Polymer geogrid reinforced soil retaining walls have become commonplace, with routine design generally carried out by limiting equilibrium methods. Finite element analysis (FEA) is becoming more widely used to assess the likely deformation behavior of these structures, although in many cases such analyses over-predict deformation compared with monitored structures. Back-analysis of unit tests and instrumented walls improves the techniques and models used in FEA to represent the soil fill, reinforcement and composite behavior caused by the stabilization effect of the geogrid apertures on the soil particles. This composite behavior is most representatively modeled as enhanced soil shear strength. The back-analysis of two test cases provides valuable insight into the benefits of this approach. In the first case, a unit cell was set up such that one side could yield thereby reaching the active earth pressure state. Using FEA a test without geogrid was modeled to help establish appropriate soil parameters. These parameters were then used to back-analyze a test with geogrid present. Simply using the tensile properties of the geogrid over-predicted the yield pressure but using an enhanced soil shear strength gave a satisfactory comparison with the measured result. In the second case a trial retaining wall was back-analyzed to investigate both deformation and failure, the failure induced by cutting the geogrid after construction using heated wires. The closest fit to the actual deformation and failure behavior was provided by using enhanced fill shear strength.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 954
Author(s):  
Hailong Wang ◽  
Wenping Deng ◽  
Tao Zhang ◽  
Jianhua Yao ◽  
Sujuan Wang

Material properties affect the surface finishing in ultra-precision diamond cutting (UPDC), especially for aluminum alloy 6061 (Al6061) in which the cutting-induced temperature rise generates different types of precipitates on the machined surface. The precipitates generation not only changes the material properties but also induces imperfections on the generated surface, therefore increasing surface roughness for Al6061 in UPDC. To investigate precipitate effect so as to make a more precise control for the surface quality of the diamond turned Al6061, it is necessary to confirm the compositions and material properties of the precipitates. Previous studies have indicated that the major precipitate that induces scratch marks on the diamond turned Al6061 is an AlFeSi phase with the composition of Al86.1Fe8.3Si5.6. Therefore, in this paper, to study the material properties of the AlFeSi phase and its influences on ultra-precision machining of Al6061, an elastoplastic-damage model is proposed to build an elastoplastic constitutive model and a damage failure constitutive model of Al86.1Fe8.3Si5.6. By integrating finite element (FE) simulation and JMatPro, an efficient method is proposed to confirm the physical and thermophysical properties, temperature-phase transition characteristics, as well as the stress–strain curves of Al86.1Fe8.3Si5.6. Based on the developed elastoplastic-damage parameters of Al86.1Fe8.3Si5.6, FE simulations of the scratch test for Al86.1Fe8.3Si5.6 are conducted to verify the developed elastoplastic-damage model. Al86.1Fe8.3Si5.6 is prepared and scratch test experiments are carried out to compare with the simulation results, which indicated that, the simulation results agree well with those from scratch tests and the deviation of the scratch force in X-axis direction is less than 6.5%.


Author(s):  
L. M. Gurevich ◽  
V. F. Danenko ◽  
V. Abo-Shakra

The finite element simulation of tensile deformation of titanium-aluminum composite D20 - AD1 - VT6S was carried out. The composite had a wave profile of the welded joint at the boundaries D20 - AD1 and AD1 -VT6S. The thickness of the AD1 interlayer was varied in the simulation from 0.25 to 4 mm. The relative thickness of the interlayer corresponding to the onset of active deformation of the aluminum alloy has been determined.


2018 ◽  
Vol 920 ◽  
pp. 70-76 ◽  
Author(s):  
Bao Hang Zhu ◽  
Yi Xi Zhao ◽  
Zhong Qi Yu ◽  
Hui Yan

The T-section aluminum alloy window trim strip sheets are used to improve vehicle appearance. As the mobile scenery line, these window trim strips with claws need high forming accuracy to meet good assembly quality requirement. The top portion of the T-section sheet is stamped to form an edge flange structure. Springback control is essential in forming process. In this paper, the influence of the window trim strip geometric parameters on forming springback is studied. Some finite element models of the process were built with the Dynaform software. The simulation results were verified experimentally. The main conclusions include as belows: The different heights of the stiffeners part in T-section change the stiffness of the part. Although the stiffeners part does not participate in the forming, it also has springback in the forming process. So, it is necessary to study the influence of the flanging part width (W) and the stiffeners part height (H) of the T-section on springback. We set W to 15 mm and change the value of H value according to the real product. The value of springback increases with the increase of H value in the beginning. After ratio of H/W increases to 0.6, the value of springback fluctuates with the increase of H value. When ratio of H/W is about 0.5, the springback values are mostly less than ± 0.5 mm in key sections, which is acceptable.


Author(s):  
Sayed A. Nassar ◽  
Jianghui Mao ◽  
Xianjie Yang ◽  
Douglas Templeton

A proposed damage model is used for investigating the deformation and interfacial failure behavior of an adhesively bonded single-lap thick joint made of S2 glass/SC-15 epoxy resin composite material. The bonding material is 3M Scotch-Weld Epoxy Adhesive DP405 Black. Continuum damage mechanics models are used to describe the damage initiation and final failure at or near the interface. The effect of adhesive overlap length, thickness, and plasticity on the interfacial shear and normal stresses is studied. Experimental and analytical data are used to validate the proposed damage models.


MRS Advances ◽  
2020 ◽  
Vol 5 (33-34) ◽  
pp. 1783-1790
Author(s):  
Jacob M. Ludwick ◽  
Michelle L. Oyen

ABSTRACTArticular cartilage plays an important role in synovial joint function, but this function is diminished when cartilage tissue breaks down in osteoarthritis. Tissue engineering is a promising approach for replacing failed cartilage, as cartilage is a relatively simple tissue with no blood supply and very few biological cells. To imitate the structure of natural cartilage extracellular matrix material, three components must be included: the hydrated ground substance, the charges that contribute to compressive stiffness via electrostatic repulsion, and the nanofibrous collagen network that resists tensile deformation and failure. Here, the nanofiber network is considered, with examination of its fracture behavior in an as-electrospun state and following a mild chemical crosslinking process. Mode III fracture testing was used to quantify the tear toughness of the fibrous mats, and failure behavior was qualitatively examined with scanning electron microscopy. In ongoing work, this nanofibrous structure will be combined with a charged polyelectrolyte hydrogel gel to create a biomimetic cartilage-like material. By using biomimicry to replicate what is present in native cartilage tissue, a superior material can be designed and fabricated for use in tissue repair and replacement.


2010 ◽  
Vol 51 (4) ◽  
pp. 699-706 ◽  
Author(s):  
Shojiro Ochiai ◽  
Satoshi Nakano ◽  
Yuya Fukazawa ◽  
Mohamed Shehata Aly ◽  
Hiroshi Okuda ◽  
...  

2012 ◽  
Vol 238 ◽  
pp. 46-50
Author(s):  
Wei Feng Bai ◽  
Ying Cui ◽  
Qian Wang ◽  
Jun Feng Guan ◽  
Jian Wei Zhang

The damage and failure mechanism of quasi-brittle materials is the most fundamental research topic in Damage Mechanics. In this paper, the mesoscopic damage mechanism of concrete under uniaxial tension was discussed. The rupture and yield damage modes in meso-scale were introduced as the two basic parameters to define the damage accumulated variable. The results show that the proposed statistical damage model can accurately predict the whole deformation and failure process of concrete under uniaxial tension, including the two-stage deformation characteristics and the size effect.


2011 ◽  
Vol 189-193 ◽  
pp. 57-61 ◽  
Author(s):  
Wei Gong ◽  
Chun Zhang ◽  
Jie Yu ◽  
Ying He ◽  
Li He

The tensile model of foams is built using UG software and the tensile deformation processes of microcellular polypropylene foams with different cell sizes are simulated using finite element method (FEM). The effect of cell size on mechanical property is evaluated based on the microstructure of the foams. The cells with small and uniform size are in a state of plane stress, which improved effectively mechanical property of the foams. Whereas the cells with large and nonuniform size are in a state of plane strain, which leads to low mechanical property. The simulation results coincide well with experimental results.


Aerospace ◽  
2004 ◽  
Author(s):  
Satoru Takano ◽  
Tomo Takeda ◽  
Yasuhide Shindo ◽  
Fumio Narita

This paper focuses on understanding the deformation and progressive failure behavior of glass/epoxy plain weave fabric-reinforced laminates subjected to uniaxial tension load at cryogenic temperatures. Cryogenic tensile tests were conducted on the woven-fabric laminates, and the damage development during loading was characterized by AE (acoustic emission) measurements. A finite element methodology for progressive failure analysis of woven-fabric composite panels was also developed, and applied to simulate “knee” behavior in the stress-strain responses and damage behavior in the tensile test specimens. The effect of strain concentrations due to the fabric architecture on the failure strain of the material was considered by incorporating the SVF (strain variation factor) from meso-scale analysis of a woven-fabric composite unit into the macro-scale analysis of the specimens. A comparison was made between the finite element predictions and the experimental data, and the agreement is good.


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