scholarly journals An Experimental Evaluation of SiO2 nano cutting fluids in CNC Turning of Aluminium Alloy AL319 via MQL Technique.

2021 ◽  
Vol 1068 (1) ◽  
pp. 012009
Author(s):  
A.M. Syafiq ◽  
A.A.M. Redhwan ◽  
A.A. Hazim ◽  
A.R.M. Aminullah ◽  
S. Zainal Ariffin ◽  
...  
2012 ◽  
Vol 576 ◽  
pp. 675-678 ◽  
Author(s):  
Tasnim Firdaus Ariff ◽  
Mohamad Yazid Sabiyah ◽  
Mohd Amirul Adam ◽  
Mohd Anuar Nor

Traditional wet machining methods using oil based cutting fluids and water based cutting fluids are currently being used widely in the industry. Since oil based cutting fluids contributes to environmental problems, water based cutting fluids were introduced to minimize these effects even though not extensively used everywhere in all parts of the world. Eco-friendly machining is introduced for making the environment a better and healthier place by reducing the amount of contaminants and pollution into the water system. Two biodegradable cutting fluids have been chosen in this study; vegetable oil (palm oil) and water based cutting fluids. The wear behavior of TiCN coated tools is studied for three different cutting speeds (333, 415 and 517 m/min) and at two different cutting parameters; depth-of-cut, d and feed rate, f (d = 0.2 mm, f = 0.4 mm/rev and d = 0.4 mm, f = 0.6 mm/rev). Wear rate for machining using palm oil cutting fluid is lower (longer tool life) than the wear rate obtained from using water based coolants. Palm oil has better lubrication properties compared to water based coolants which have better cooling effects. The optimum cutting parameters for machining T6061 Aluminium alloy using TiCN coated tool is found; 333 m/min (water based) and 415 m/min (palm oil) at a depth of cut of 0.4 mm and feed rate of 0.6 mm/rev.


With the increase in demand for producing products with good surface finish within reduced time. Selection of suitable parameters for machining in CNC lathe is much required from the operator’s point of view. To attain the desired parameters this study deals taguchi technique as a tool in process parameter optimization using carbon insert CNMG tool in turning of AA6063 alloy. L9 orthogonal array is selected for conducting the experiments and for this Feed, Cutting Speed, Depth of Cut are the process parameters. The ANOVA and S-N ratio is used to analyse the characteristic performance of the turning operation performed. From the results of ANOVA the most influential parameter in reducing the surface roughness is found as depth of cut. Finally for various process parameter combinations the surface roughness is calculated and the optimum parameter for machining is attained by using Taguchi. For authentication of the optimum output attained in optimization experiments have been conducted to get maximum surface finish when machining the aluminium alloy in CNC turning


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