scholarly journals Research of creating mold for crayons with use of additive manufacturing technique

2021 ◽  
Vol 1199 (1) ◽  
pp. 012094
Author(s):  
M Šašala ◽  
L Hrivniak ◽  
J Svetlík ◽  
Š Ondočko

Abstract For crayons manufacturing are often used big mold from steel. These molds are good for mass production, however they tend to be expensive and not suitable for low volume of production. Goal of this paper is to figure out, if these molds can be created by additive manufacturing technique, what materials are suitable for the job and how final products compare with products on the market manufactured with traditional methods.

2021 ◽  
Author(s):  
◽  
Zara Fong

<p>Birth, growth, death and decay constitute an inherent cycle in nature that maintains balance and enables ecosystems to adapt to external changes. Although death and decay are essential for birth and growth of the following generations, these disappearing stages are often ignored and unappreciated in manmade cultures and practices. Especially in design, in the era of mass production, the pursuit of quantity and uniformity inevitably link to many environmental issues. As a desperate response, bio-based materials have recently gained attention as alternatives to fossil-derived materials or new resources for industry, and rapid advancement of additive manufacturing (AM) has revolutionised conventional methods of manufacturing, enabling low volume, quality-focused production. This research discusses the pioneering incorporation of the stages of death and decay into design practices, exploiting a novel opportunity provided by the two key innovations, AM technologies and bio-based materials. A series of digital plants which employ and undergo the two degenerative stages are designed and produced using digital and scientific processes, and their transformative degradation induced by environmental stimuli, including humidity and UV, is demonstrated. The programmed visual and physical deformations suggest that a purposeful and systematic introduction of the two stages to the current design and manufacturing practices could offer a more sustainable and responsible approach to creation and production. They also exhibit new possibilities for digital processes, including parametric modelling and 3D-printing, through an integrative combination with bio-based materials.</p>


2021 ◽  
Author(s):  
◽  
Zara Fong

<p>Birth, growth, death and decay constitute an inherent cycle in nature that maintains balance and enables ecosystems to adapt to external changes. Although death and decay are essential for birth and growth of the following generations, these disappearing stages are often ignored and unappreciated in manmade cultures and practices. Especially in design, in the era of mass production, the pursuit of quantity and uniformity inevitably link to many environmental issues. As a desperate response, bio-based materials have recently gained attention as alternatives to fossil-derived materials or new resources for industry, and rapid advancement of additive manufacturing (AM) has revolutionised conventional methods of manufacturing, enabling low volume, quality-focused production. This research discusses the pioneering incorporation of the stages of death and decay into design practices, exploiting a novel opportunity provided by the two key innovations, AM technologies and bio-based materials. A series of digital plants which employ and undergo the two degenerative stages are designed and produced using digital and scientific processes, and their transformative degradation induced by environmental stimuli, including humidity and UV, is demonstrated. The programmed visual and physical deformations suggest that a purposeful and systematic introduction of the two stages to the current design and manufacturing practices could offer a more sustainable and responsible approach to creation and production. They also exhibit new possibilities for digital processes, including parametric modelling and 3D-printing, through an integrative combination with bio-based materials.</p>


Author(s):  
Shiyu Zhang ◽  
Ravi Kumar Arya ◽  
William G. Whittow ◽  
Darren Cadman ◽  
Raj Mittra ◽  
...  

Author(s):  
Zhuming Bi ◽  
Guoping Wang ◽  
Joel Thompson ◽  
David Ruiz ◽  
John Rosswurm ◽  
...  

Author(s):  
N. Knofius ◽  
M. C. van der Heijden ◽  
A. Sleptchenko ◽  
W. H. M. Zijm

Abstract The low-volume spare parts business is often identified as a potential beneficiary of additive manufacturing (AM) technologies. Currently, high AM unit costs or low AM part reliabilities deem the application of AM economical inferior to conventional manufacturing (CM) methods in most cases. In this paper, we investigate the potential to overcome these deficiencies by combining AM and CM methods. For that purpose, we develop an approach that is tailored toward the unique characteristics of dual sourcing with two production methods. Opposed to the traditional dual sourcing literature, we consider the different failure behavior of parts produced by AM and CM methods. Using numerical experiments and a case study in the aviation industry, we explore under which conditions dual sourcing with AM performs best. Single sourcing with AM methods typically leads to higher purchasing and maintenance costs while single sourcing with CM methods increases backorder and holding costs. Savings of more than 30% compared to the best single sourcing option are possible even if the reliability or unit costs of a part sourced with AM are three times worse than for a CM part. In conclusion, dual sourcing methods may play an important role to exploit the benefits of AM methods while avoiding its drawbacks in the low-volume spare parts business.


TEM Journal ◽  
2020 ◽  
pp. 966-970
Author(s):  
Damir Hodžić ◽  
Adi Pandžić ◽  
Ismar Hajro ◽  
Petar Tasić

Widely used additive manufacturing technique for plastic materials is Fused Deposition Modelling (FDM). The FDM technology has gained interest in industry for a wide range of applications, especially today when large number of different materials on the market are available. There are many different manufacturers for the same FDM material where the difference in price goes up to 50%. This experimental study investigates possible difference in strength of the 3D printed PLA material of five different manufacturers. All specimens are 3D printed on Ultimaker S5 printer with the same printing parameters, and they are all the same colour.


2020 ◽  
Vol 26 (4) ◽  
pp. 669-687 ◽  
Author(s):  
Sathies T. ◽  
Senthil P. ◽  
Anoop M.S.

Purpose Fabrication of customized products in low volume through conventional manufacturing incurs a high cost, longer processing time and huge material waste. Hence, the concept of additive manufacturing (AM) comes into existence and fused deposition modelling (FDM), is at the forefront of researches related to polymer-based additive manufacturing. The purpose of this paper is to summarize the research works carried on the applications of FDM. Design/methodology/approach In the present paper, an extensive review has been performed related to major application areas (such as a sensor, shielding, scaffolding, drug delivery devices, microfluidic devices, rapid tooling, four-dimensional printing, automotive and aerospace, prosthetics and orthosis, fashion and architecture) where FDM has been tested. Finally, a roadmap for future research work in the FDM application has been discussed. As an example for future research scope, a case study on the usage of FDM printed ABS-carbon black composite for solvent sensing is demonstrated. Findings The printability of composite filament through FDM enhanced its application range. Sensors developed using FDM incurs a low cost and produces a result comparable to those conventional techniques. EMI shielding manufactured by FDM is light and non-oxidative. Biodegradable and biocompatible scaffolds of complex shapes are possible to manufacture by FDM. Further, FDM enables the fabrication of on-demand and customized prosthetics and orthosis. Tooling time and cost involved in the manufacturing of low volume customized products are reduced by FDM based rapid tooling technique. Results of the solvent sensing case study indicate that three-dimensional printed conductive polymer composites can sense different solvents. The sensors with a lower thickness (0.6 mm) exhibit better sensitivity. Originality/value This paper outlines the capabilities of FDM and provides information to the user about the different applications possible with FDM.


2019 ◽  
Vol 5 ◽  
Author(s):  
Daniel-Alexander Türk ◽  
Fabian Rüegg ◽  
Manuel Biedermann ◽  
Mirko Meboldt

This paper presents a novel manufacturing technique for complex-shaped, hybrid metal composite structures leveraging the design freedom of additive manufacturing (AM). The key novelty of this research is an approach for an autoclave-suitable and removable tooling, which consists of a 3D-printed functional shell and a structural filler material. In this process, a layup shell is produced with AM and filled with a temperature-resistant curing support to form a removable inner tooling. The functional shell has integrated design features for the positioning and the fixation of metallic interface elements and is removed after curing through integrated breaking lines. The feasibility of this manufacturing technique is demonstrated by fabricating a novel lightweight structure for the hydraulic quadruped (HyQ) robot. Selective laser sintering (SLS) was used to produce the functional shell tooling. Titanium interface elements made via selective laser melting (SLM) were assembled to the shell and co-cured to carbon fiber using an autoclave prepreg process. The resulting multi-material structure was tested in ultimate strength and successfully operated on the HyQ robot. Weight savings of 55% compared to a reference design and the mechanical viability of the multi-material structure indicate that the proposed manufacturing technique is appropriate for individualized hybrid composite structures with complex geometries.


Author(s):  
Ali Behroozfar ◽  
Soheil Daryadel ◽  
S. Reza Morsali ◽  
Rodrigo A. Bernal ◽  
Majid Minary-Jolandan

Nanotwinned (nt) metals exhibit superior electrical and mechanical properties compared to their coarse-grained and nano-grained counterparts. They have a unique microstructure with grains that contain layered nanoscale twins divided by coherent twin boundaries (TBs). Since nanotwinned metals have low electrical resistivity and high resistance to electromigration, they are ideal materials for making nanowires, interconnections and switches. In this paper we show the possibility of making nanotwinned copper interconnections on a non-conductive substrate using a novel additive manufacturing technique called L-PED. Through this approach, microscale interconnections can be directly printed on the substrate in environmental conditions and without post processing.


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