scholarly journals Ensuring the required manufacturing quality of hydraulic-cylinder rods in mining machines

Author(s):  
S V Sevagin ◽  
V U Mnatsakanyan
Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2747
Author(s):  
Xiangwen Ju ◽  
Jun Xiao ◽  
Dongli Wang ◽  
Cong Zhao ◽  
Xianfeng Wang

The stringer-stiffened structure is widely used due to its excellent mechanical properties. Improving the manufacturing quality of stringer-stiffened structure which have complex geometry is important to ensure the bearing capacity of aviation components. Herein, composite hat-stiffened composite structures were manufactured by different filling forms and bladders with various properties, the deformation of silicone rubber bladder in co-curing process was studied by using the finite element method. The thickness measurement at different positions of the hat-stiffened structure was performed to determine the best filling form and bladder property. Moreover, in view of the detection difficulties in R-zone of stringer, numerical simulation was performed to get the sound pressure and impulse response of at the R-zone of stringer by Rayleigh integration method, and an effective equipment which could stably detect the manufacturing quality of R-zone was designed to verify the correctness of sound field simulation and realize the detection of stringer. With the optimum filling form and bladder properties, hat-stiffened composites can be manufactured integrally with improved surface quality and geometric accuracy, based on co-curing process.


2013 ◽  
Vol 842 ◽  
pp. 634-638
Author(s):  
Yan Jing ◽  
Feng Zhao

By comparison, this paper determines inner bore processing technic program of the engineering machinery hydraulic cylinder block and makes some analysis of the rolling processing technic and relevant emerging issues to propose reasonable and feasible process route and process parameters and ensure the quality of the cylinder processing. It also shows the design of boring-rolling compound tools with high efficiency and high precision for given cylinders.


Author(s):  
Daniel Kern ◽  
Xiaoping Du ◽  
Agus Sudjianto

A company’s success is highly dependent on its ability to manufacture quality products. Designing products that can be manufactured to meet customer needs with an acceptable level of variation is challenging because design engineers are often unfamiliar with the company’s manufacturing capability or are unable to effectively use the capability data to improve a design. The authors present an approach to forecast the manufacturing quality of a product and optimize its robustness while it is being designed. The system comprises a database that stores process capability data and simulation models to simulate process capability data when actual, appropriate data are nonexistent. These data and tools are used with a new probabilistic approach through the inverse reliability strategy to optimize the robustness of a design by locating values of design parameters that enhance the performance of the design and are insensitive to manufacturing variation. Design engineers can use this approach to set design parameter values that will improve the functionality of the product while ensuring it can be produced with high capability. This approach is demonstrated with a design example of an engine valvetrain.


2014 ◽  
Vol 687-691 ◽  
pp. 496-499
Author(s):  
Jie Wang

The hydraulic system of radiator fin blanking machine plays a leading role in the radiator fin production. Its performance directly affects the efficiency and quality of product line. The hydraulic system of blanking machine for radiator was composed of blanking circuit and support circuit. The hydraulic system realizes the cutting action using the reciprocating movement of the hydraulic cylinder. The hydraulic system simulation model was built by the simulation software of AMESim in this paper. Using the simulation model, the simulation analysis of the dynamic characteristics of hydraulic system were completed. The hydraulic system has been through the debugging and put into production, running in good condition.


2010 ◽  
Vol 102-104 ◽  
pp. 675-680 ◽  
Author(s):  
Zhi Xin Li ◽  
Shi Ming Ji ◽  
Xun Lv ◽  
Si Chang Xiong ◽  
Shen Shun Ying ◽  
...  

The present work focuses on the numerical prediction of the manufacture quality of a sliding panel structure, in which the mobile components are floating on the immobile components and the 0.002mm thickness oil-film clearance between the mobile and immobile components. The interaction between them is the interfacial coupling interaction. A single-point spring-damping supporting element is introduced to simulate this type of interaction traditionally, in which the torsion of the mobile components is increasing with the supporting element reduced. To analogy the interfacial coupling interaction, the finite centrality supporting method is introduced to study the thin oil-film effect between the mobile and immobile components. And the manufacturing quality is predicting through the numerical study. Compared with the results derived from the numerical and experiments, the manufacturing error is in accordance with each other.


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