Fabrication and characterization of aluminium hybrid composites reinforced with fly ash and silicon carbide through powder metallurgy

2018 ◽  
Vol 5 (4) ◽  
pp. 046506 ◽  
Author(s):  
Mohd Bilal Naim Shaikh ◽  
Sajjad Arif ◽  
M Arif Siddiqui
Author(s):  
S. Muthukumar

Identification of corrosion resistance through electrochemical methods for silicon carbide and fly ash reinforced metal matrix composites in automobiles is mandatory. In the present work, the composite developed through powder metallurgy process is studied for corrosion resistance. The effect of constant proportion of fly ash (10% wt.) and varying proportion of silicon carbide (5% wt., 10% wt., 15% wt.) on electrochemical corrosion resistance of aluminium alloy AA6061 base material is investigated. The sintered hybrid composites as well as age hardened composites particles were examined under Scanning Electron Microscope (SEM-EDS) to verify the elemental nature of the corroded material. The potentiodynamic polarization technique based corrosion rate measurements exhibited localized corrosion in the sintered hybrid composites. Severely corroded material closer to interface of reinforcements and matrix was observed in addition to attack on the matrix. Age hardening treatment improved the corrosion resistance of hybrid composites in which only general corrosion was observed.


2017 ◽  
Vol 37 (6) ◽  
pp. 547-557 ◽  
Author(s):  
Sekaran Sathees Kumar ◽  
Ganesan Kanagaraj

Abstract In this paper, the combined effect of different weight percentages of silicon carbide (SiC) and graphite (Gr) reinforcement on the mechanical properties of polyamide (PA6) composite is studied. Test specimens of pure PA6, 85 wt% PA6+10 wt% SiC+5 wt% Gr and 85 wt% PA6+5 wt% SiC+10 wt% Gr are prepared using an injection molding machine. The tensile, impact, hardness, morphology and thermal properties of the injection molded composites were investigated. The obtained results showed that mechanical properties, such as tensile and impact strength and modulus of the PA6 composites, were significantly higher than the pure PA6, and hybridization with silicon carbide and graphite further enhanced the performance properties, as well as the thermal resistance of the composites. The tensile fracture morphology and the characterization of PA6 polymer composites were observed by scanning electron microscope (SEM) and Fourier transform infrared spectroscopic methods. SEM observation of the fracture surfaces showed the fine dispersion of SiC and Gr for strong interfacial adhesion between fibers and matrix. The individual and combined reinforcing effects of silicon carbide and graphite on the mechanical properties of PA6 hybrid composites were compared and interpreted in this study. Improved mechanical properties were observed by the addition of small amount of SiC and Gr concurrently reinforced with the pure PA6. Finally, thermogravimetric analysis showed that the heat resistance of the composites tended to increase with increasing silicon carbide and graphite content simultaneously.


Author(s):  
Md Mehtab Alam and B.S Motgi

The paper deals with detailed study on microstructure and mechanical properties of aluminum 7068 reinforced with fly ash and silicon carbide by powder metallurgy, aluminum 7068, silicon carbide and fly ash were taken in powder form of required size and mixed together in varying proportion according to specification and compacted with pressure of 400MPa using hydraulic press to make samples and then samples were sintered at 600°c for 2 hours, the samples were tested for density, compressive strength, hardness and microstructure was analyzed using scanning electron microscope, energy dispersive x-ray study was carried out in order to confirm presence of silicon carbide and fly ash in aluminum matrix.


2017 ◽  
Vol 25 (3) ◽  
pp. 209-214 ◽  
Author(s):  
G. Venkatachalam ◽  
A. Kumaravel

This paper presents the characterization of A356 composite reinforced with fly ash and basalt ash produced by stir casting method. Aluminium metal matrix composites (AMC) are used in wide variety of applications such as structural, aerospace, marine, automotive etc. Stir casting is cost effective manufacturing process and it is useful to enhance the attractive properties of AMCs. Three sets of hybrid AMC are prepared by varying the weight fraction of the reinforcements (3% basalt + 7% fly ash, 5% basalt + 5% fly, 7% basalt + 3% fly ash). The effect of reinforcements on the mechanical properties of the hybrid composites such as hardness, tensile, compressive and impact strength were studied. The obtained results reveal that tensile, compressive and impact strength was increased when weight fraction of fly ash increased, whereas the hardness increases when weight fraction of the basalt ash increased. Microscopic study reveals the dispersion of the reinforcements in the matrix.


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