scholarly journals Laser additive manufacturing of metallic glasses: issues in vitrification and mechanical properties

Author(s):  
Shantanu V Madge ◽  
A Lindsay Greer

Abstract Bulk metallic glasses (BMGs), on account of their attractive properties, have now begun to witness a few commercial applications, e.g. in coatings and micro-gears. Additive manufacturing (AM) or 3D printing, although established for crystalline alloys, has only recently been used for synthesising BMG components. The issues arising in 3D printing of BMGs are of current relevance, and this review focuses on the key scientific aspects, namely vitrification (or crystallisation) during printing, mechanical properties of printed glassy alloys and the use of AM in identifying newer BMGs. Available data on crystallisation during printing of a variety of BMGs are analysed in terms of schematic TTT diagrams and the complex interplay between thermal cycles, the presence of quenched-in nuclei in the glass and oxygen contamination in a way that is hoped to be broadly applicable to most alloy systems. Also reviewed are three key factors influencing mechanical properties of printed BMGs, i.e. porosity, crystallinity and oxygen contamination and thereby potential strategies for improvement are suggested. The review concludes with a discussion on the use of AM for combinatorial alloy development aimed at identifying better glass-forming compositions, which may in turn facilitate greater use of AM in manufacturing glassy components with desired properties.

2011 ◽  
Vol 56 (36) ◽  
pp. 3926-3931 ◽  
Author(s):  
DengKe Li ◽  
HaiFeng Zhang ◽  
AiMin Wang ◽  
ZhengWang Zhu ◽  
ZhuangQi Hu

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1279
Author(s):  
Navid Sohrabi ◽  
Jamasp Jhabvala ◽  
Roland E. Logé

Bulk Metallic Glasses (BMG) are metallic alloys that have the ability to solidify in an amorphous state. BMGs show enhanced properties, for instance, high hardness, strength, and excellent corrosion and wear resistance. BMGs produced by conventional methods are limited in size due to the high cooling rates required to avoid crystallization and the associated detrimental mechanical properties. Additive manufacturing (AM) techniques are a potential solution to this problem as the interaction between the heat source, e.g., laser, and the feedstock, e.g., powder, is short and confined to a small volume. However, producing amorphous parts with AM techniques with mechanical properties comparable to as-cast samples remains a challenge for most BMGs, and a complete understanding of the crystallization mechanisms is missing. This review paper tries to cover recent progress in this field and develop a thorough understanding of the correlation between different aspects of the topic. The following subjects are addressed: (i) AM techniques used for the fabrication of BMGs, (ii) particular BMGs used in AM, (iii) specific challenges in AM of BMGs such as the control of defects and crystallization, (iv) process optimization of mechanical properties, and (v) future trends.


2021 ◽  
Author(s):  
Yong Yang ◽  
Jingyang Zhang ◽  
Ziqing Zhou ◽  
Zhibo Zhang ◽  
Minhyuk Park ◽  
...  

Abstract Metallic glasses or amorphous alloys are an important engineering material that has a history of research of about 80-90 years. While different fast cooling methods were developed for multi-component metallic glasses between 1960s and 1980s, 1990s witnessed a surge of research interest in the development of bulk metallic glasses. Since then, one central theme of research in the metallic-glass community has been compositional design that aims to search for metallic glasses with a better glass forming ability, a larger size and/or more interesting properties, which can hence meet the demands from more important applications. In this review article, we focus on the recent development of chemically complex metallic glasses, such as high entropy metallic glasses, with new tools that were not available or mature yet until recently, such as the state-of-the-art additive manufacturing technologies, high throughput materials design techniques and the methods for big data analyses (e.g. machine learning and artificial intelligence). We also discuss the recent use of metallic glasses in a variety of novel and important applications, from personal healthcare, electric energy transfer to nuclear energy that plays a pivotal role in the battle against global warming.


Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1655 ◽  
Author(s):  
Giuseppe Melilli ◽  
Irene Carmagnola ◽  
Chiara Tonda-Turo ◽  
Fabrizio Pirri ◽  
Gianluca Ciardelli ◽  
...  

The development of new bio-based inks is a stringent request for the expansion of additive manufacturing towards the development of 3D-printed biocompatible hydrogels. Herein, methacrylated carboxymethyl cellulose (M-CMC) is investigated as a bio-based photocurable ink for digital light processing (DLP) 3D printing. CMC is chemically modified using methacrylic anhydride. Successful methacrylation is confirmed by 1H NMR and FTIR spectroscopy. Aqueous formulations based on M-CMC/lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) photoinitiator and M-CMC/Dulbecco’s Modified Eagle Medium (DMEM)/LAP show high photoreactivity upon UV irradiation as confirmed by photorheology and FTIR. The same formulations can be easily 3D-printed through a DLP apparatus to produce 3D shaped hydrogels with excellent swelling ability and mechanical properties. Envisaging the application of the hydrogels in the biomedical field, cytotoxicity is also evaluated. The light-induced printing of cellulose-based hydrogels represents a significant step forward in the production of new DLP inks suitable for biomedical applications.


Author(s):  
Brooke Mansfield ◽  
Sabrina Torres ◽  
Tianyu Yu ◽  
Dazhong Wu

Abstract Additive manufacturing (AM), also known as 3D printing, has been used for rapid prototyping due to its ability to produce parts with complex geometries from computer-aided design files. Currently, polymers and metals are the most commonly used materials for AM. However, ceramic materials have unique mechanical properties such as strength, corrosion resistance, and temperature resistance. This paper provides a review of recent AM techniques for ceramics such as extrusion-based AM, the mechanical properties of additively manufactured ceramics, and the applications of ceramics in various industries, including aerospace, automotive, energy, electronics, and medical. A detailed overview of binder-jetting, laser-assisted processes, laminated object manufacturing (LOM), and material extrusion-based 3D printing is presented. Finally, the challenges and opportunities in AM of ceramics are identified.


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