scholarly journals Corrosion – inhibiting properties of molybdenum-containing pigments in coatings

2015 ◽  
Vol 63 (1) ◽  
pp. 14-28 ◽  
Author(s):  
Tereza Hájková ◽  
Andrea Kalendova

Purpose – This paper aims to synthesise anticorrosion pigments containing molybdenum for paints intended for corrosion protection of metals. Design/methodology/approach – The anticorrosion pigments were prepared by high-temperature solid-state synthesis from the appropriate oxides, carbonates and calcium metasilicate. Stoichiometric molybdates and core-shell molybdates with a non-isometric particle shape containing Ca, Sr, Zn, Mg and Fe were synthesised. The pigments were examined by X-ray diffraction analysis and scanning electron microscopy. Paints based on an epoxy resin and containing the substances at a pigment volume concentration of 10 volume per cent were prepared. The paints were subjected to physico-mechanical tests and to tests in corrosion atmospheres. The corrosion test results were compared to those of the paint with a commercial pigment, which is used in many industrial applications. Findings – The molybdate structure of each pigment prepared was elucidated. The core-shell molybdates exhibit a non-isometric particle shape. The pigments prepared were found to impart a very good anticorrosion efficiency to the paints. A high anticorrosion efficiency was found with the pigments Fe2(MoO4)3 and Fe2(MoO4)3/CaSiO3 and with Mg and Zn molybdates. Practical implications – The pigments can be used for the formulation of paints intended for the corrosion protection of metals. The pigments also improve the paints’ physical properties. Originality/value – The use of the pigments in anticorrosion paints for the protection of metals is new. The benefits include the use and the procedure of synthesis of the anticorrosion pigments which are free from heavy metals and are acceptable from the aspect of environmental protection. Moreover, the core-shell molybdates, whose high efficiency is comparable to that of the stoichiometric molybdates, have lower molybdenum contents.

2015 ◽  
Vol 62 (5) ◽  
pp. 307-321 ◽  
Author(s):  
Andrea Kalendova ◽  
Tereza Hájková

Purpose – This paper aims to synthesize anticorrosion pigments containing tungsten for paints intended for corrosion protection of metals. Design/methodology/approach – The anticorrosion pigments were prepared by high-temperature, solid-state synthesis from the respective oxides, carbonates and calcium metasilicate. Stoichiometric tungstates and core-shell tungstates with a nonisometric particle shape containing Ca, Sr, Zn, Mg and Fe were synthesized. The pigments were examined by X-ray diffraction analysis and by scanning electron microscopy. Paints based on an epoxy resin and containing the substances at a pigment volume concentration (PVC) = 10 volume per cent were prepared. The paints were subjected to physico-mechanical tests and to tests in corrosion atmospheres. The corrosion test results were compared to those of the paint with a commercial pigment, which is used in many industrial applications. Findings – The tungstate structure of each pigment was elucidated. The core-shell tungstates exhibit a nonisometric particle shape. The pigments prepared were found to impart a very good anticorrosion efficiency to the paints. A high efficiency was demonstrated for the stoichiometric tungstates containing Fe and Zn and for core-shell tungstates containing Mg and Zn. Practical implications – The pigments can be used with advantage for the formulation of paints intended for corrosion protection of metals. The pigments also improve the paints’ physical properties. Originality/value – The use of the pigments in anticorrosion paints for the protection of metals is new. The benefits include the use and the procedure of synthesis of anticorrosion pigments which are free from heavy metals and are acceptable from the environmental protection point of view. Moreover, the core-shell tungstates, whose high efficiency is comparable to that of the stoichiometric tungstates, have lower tungsten content.


2018 ◽  
Vol 47 (4) ◽  
pp. 350-359 ◽  
Author(s):  
Nivin M. Ahmed ◽  
Mostafa G. Mohamed ◽  
Reham H. Tammam ◽  
Mohamed R. Mabrouk

Purpose This study aims to apply novel anticorrosive pigments containing silica fume-phosphates (Si-Ph), which were prepared using core-shell technique by covering 80-90 per cent silica fume (core) with 10-20 per cent phosphates (shell) previously, to play dual functions simultaneously as anticorrosive pigments in coating formulations and as an anticorrosive admixture in concrete even if it is not present in the concrete itself. Two comparisons were held out to show the results of coatings on rebars containing core-shell pigments in concrete, and concrete admixtured with silica fume can perform a dual function as anticorrosive pigment and concrete admixture. The evaluation of corrosion protection efficiency of coatings containing core-shell pigments and those containing phosphates was performed. Design/methodology/approach Simple chemical techniques were used to prepare core-shell pigments, and their characterization was carried out in a previous work. These pigments were incorporated in solvent-based paint formulations based on epoxy resin. Different electrochemical techniques such as open-circuit potential and electrochemical impedance spectroscopy were used to evaluate the anticorrosive efficiency of the new pigments. Findings The electrochemical measurements showed that concrete containing coated rebars with core-shell pigments exhibited almost similar results to that of concrete admixtured with silica fume. Also, the anticorrosive performance of coatings containing Si-Ph pigments offered protection efficiency almost similar to that of phosphates, proving that these new pigments can perform both roles as anticorrosive pigment and concrete admixture. Originality/value Although the new Si-Ph pigments contain more than 80 per cent waste material, its performance can be compared to original phosphate pigments in the reinforced concrete.


2011 ◽  
Vol 90-93 ◽  
pp. 1702-1705
Author(s):  
Xi Zhang ◽  
Gang Xiang

We demonstrate the design of the recyclable photocatalyst based on ferromagnetic (FM) ZnO- TiO2 core-shell nanowires (NWs). Since the band gaps and band edge energies of bulk ZnO and anatase TiO2 are equal to each other within about 45mV, TiO2 and ZnO can form an p-p+ heterojunction free of band discontinuities and with a built-in potential. The resulting radial field will increase hole density in the TiO2 layer while reduce hole concentration at the interface between the core and the shell, which in turn will decrease the rate of recombination in the photocatalytic TiO2, and hence increase the efficiency of photocatalyst. On the other hand, the NWs with FM cores can be easily collected and refreshed using solenoid and suitable for the recyclable usage of the NW catalyst


2016 ◽  
Vol 45 (2) ◽  
pp. 99-105
Author(s):  
Yoshio Kobayashi ◽  
Tetsuya Ayame ◽  
Kyosuke Shibuya ◽  
Tomohiko Nakagawa ◽  
Yohsuke Kubota ◽  
...  

Purpose – This paper aims to propose a simple method for stabilizing silica-coated silver iodide (AgI/SiO2) core-shell particles, of which a colloid solution functions as an X-ray contrast agent. Design/methodology/approach – A colloid solution of AgI nanoparticles was prepared by mixing silver perchlorate and potassium iodide in water. The AgI/SiO2 nanoparticles were fabricated by a sol-gel method using NaOH, H2O and tetraethylorthosilicate in ethanol in the presence of AgI nanoparticles surface-modified with 3-mercaptopropyltrimethoxysilane. Findings – The silica shells of AgI/SiO2 particles were dissolved near the AgI nanoparticle surface, when they were washed by a process composed of centrifugation, removal of supernatant with decantation, addition of water as a washing solution and a shake with a vortex mixer. In contrast, the shells were not damaged by using ethanol as the washing solution, i.e. ethanol-washing. An X-ray photoelectron spectroscopy spectrum of the silica was changed after the ethanol-washing, which indicated that the ethanol-washing had an effect on the chemical bonds in silica. The effect also acted on the silica shells of AgI/SiO2 particles, which did not damage the core-shell structure, i.e. controlled the dissolution of shell. Originality/value – The paper demonstrates that the ethanol-washing is quite useful for stabilizing the core-shell structure composed of the silica shells.


2020 ◽  
Vol 22 (18) ◽  
pp. 6157-6169 ◽  
Author(s):  
Xinming Wang ◽  
Zemin Feng ◽  
Boxin Xiao ◽  
Jingxiang Zhao ◽  
Huiyuan Ma ◽  
...  

The core–shell structure of the Fe1.89Mo4.11O7/FeS2@C hybrid material exhibits high-efficiency electrocatalytic NRR activity and stability under ambient conditions.


2021 ◽  
Vol 237 ◽  
pp. 01009
Author(s):  
Hao Liu ◽  
Tianwei Zhang ◽  
Cunwei Zhang ◽  
Lei Xiao ◽  
Qiang Liang

Water has unsurpassed capabilities in fire extinguishing. However, water scarcity is rapidly increasing in many regions and water shortage problems have led to find either new water resources or improve seawater treatment technologies. In this study, a new environment-friendly and high-efficiency powdered fire extinguishing agent with a core-shell structure is designed. The designed extinguishing agent is a colloidal powder with a 92% liquid content and is prepared through physical modification and high-speed shearing. Fumed silica is used for the external shell due to its chemical inertness, whereas seawater is used as the core due to its high extinguishing efficiency. Results show that the size of the prepared agent ranged between 100–200μm. The two fire extinguishing experiments of different scales demonstrate that the employing inorganic salts with seawater as the core can significantly increase the efficiency of the new powder in extinguishing gasoline and diesel fire compared with ultrafine and common ABC dry powders. The suppression mechanism of action is caused by the combined flame chemical and pyrolysis theories of the potassium compounds. This study would be of great theoretical significance and application value for improving the application scope of the seawater.


2017 ◽  
Vol 23 (2) ◽  
pp. 423-433 ◽  
Author(s):  
Zongwen Fu ◽  
Matthias Freihart ◽  
Tobias Schlordt ◽  
Tobias Fey ◽  
Torsten Kraft ◽  
...  

Purpose This study aims to achieve the fabrication of three-dimensional core-shell filament-based lattice structures by means of robocasting combined with co-extrusion. For core and shell materials, colloidal gels composed of submicron carbon and alumina powders were developed, respectively. Simultaneously, the co-extrusion process was also studied by numerical simulation to investigate the feed pressure-dependent wall thickness. Design/methodology/approach Significant differences in the rheological behavior of the carbon and alumina gels were observed because of differences of the particle morphology and surface chemistry of the carbon and alumina powders. Precise control over the cross-sectional diameter of the core and shell green state elements was achieved by alteration of the feed pressures used during co-extrusion. Findings After subsequent thermal treatment in an oxidizing atmosphere (e.g. air), in which the carbon core was oxidized and burned out, lattice structures formed of hollow filaments of predetermined wall thickness were manufactured; additionally, C-Al2O3 core-shell filament lattice structures could be derived after firing in an argon atmosphere. Originality/value Green lattice truss structures with carbon core and alumina shell filaments were successfully manufactured by robotically controlled co-extrusion. As feedstocks carbon and alumina gels with significantly different rheological properties were prepared. During co-extrusion, the core paste exhibited a much higher viscosity than the shell paste, which benefited the co-extrusion process. Simultaneously, the core and shell diameters were exactly controlled by core and shell feed pressures and studied by numerical simulation. The experimentally and numerically derived filament wall thickness showed qualitative agreement with each other; with decreasing core pressure during co-extrusion, the wall thickness increased.


2021 ◽  
pp. 100357
Author(s):  
Danye Liu ◽  
Qing Zeng ◽  
Hui Liu ◽  
Chaoquan Hu ◽  
Dong Chen ◽  
...  

2005 ◽  
Author(s):  
Ronggui Yang ◽  
Gang Chen ◽  
Mildred S. Dresselhaus

Core-shell heterostructures could potentially become the building blocks of nanotechnology for electronic and optoelectronic applications. The increased surface or interface area will decrease the thermal conductivity of such nanostructures and impose challenges for the thermal management such devices. In the mean time, the decreased thermal conductivity might benefit the thermoelectric conversion efficiency. In this paper, a generic model is established to study phonon transport in core-shell nanowire structures in the longitudinal direction using the phonon Boltzmann equation. The model can be used to simulate a variety of nanostructures, including nanowires and nanocomposites by changing some of the input parameters. We first report the dependence of the thermal conductivity on the surface conditions and the core-shell geometry for silicon core - germanium shell and tubular silicon nanowires. When the scattering at the outer shell surface in the generic model is assumed to be totally specular, the core-shell nanostructure resembles a simulation unit cell of periodic two-dimensional (2-D) nanocomposites. Thermal conductivity of nanowire composites and cylindrical nanoporous material in longitudinal direction is thus predicted as a function of the size of the nanowires and nanopores, and the volumetric fraction of the constituent materials. Results of this study can be used to direct the development of high efficiency thermoelectric materials.


Author(s):  
Mohsen Moradi Dalvand ◽  
Saeid Nahavandi

Purpose – The purpose of this paper is to analyse teleoperation of an ABB industrial robot with an ABB IRC5 controller. A method to improve motion smoothness and decrease latency using the existing ABB IRC5 robot controller without access to any low-level interface is proposed. Design/methodology/approach – The proposed control algorithm includes a high-level proportional-integral-derivative controller (PID) controller used to dynamically generate reference velocities for different travel ranges of the tool centre point (TCP) of the robot. Communication with the ABB IRC5 controller was performed utilising the ABB PC software development kit. The multitasking feature of the IRC5 controller was used to enhance the communication frequency between the controller and the remote application. Trajectory tracking experiments of a pre-defined three-dimensional trajectory were carried out and the benefits of the proposed algorithm were demonstrated. The robot was intentionally installed on a wobbly table and its vibrations were recorded using a six-degrees-of-freedom force/torque sensor fitted to the tool mounting interface of the robot. The robot vibrations were used as a measure of the smoothness of the tracking movements. Findings – A communication rate of up to 250 Hz between the computer and the controller was established using C# .Net. Experimental results demonstrating the robot TCP, tracking errors and robot vibrations for different control approaches were provided and analysed. It was demonstrated that the proposed approach results in the smoothest motion with tracking errors of < 0.2 mm. Research limitations/implications – The proposed approach may be employed to produce smooth motion for a remotely operated ABB industrial robot with the existing ABB IRC5 controller. However, to achieve high-bandwidth path following, the inherent latency of the controller must be overcome, for example by utilising a low-level interface. It is particularly useful for applications including a large number of short manipulation segments, which is typical in teleoperation applications. Social implications – Using the proposed technique, off-the-shelf industrial robots can be used for research and industrial applications where remote control is required. Originality/value – Although low-level control interface for industrial robots seems to be the ideal long-term solution for teleoperation applications, the proposed remote control technique allows out-of-the-box ABB industrial robots with IRC5 controllers to achieve high efficiency and manipulation smoothness without requirements of any low-level programming interface.


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