Torque ripples reduction in a synchronous reluctance motor by rotor parameters optimization

Author(s):  
Mohammad Reza Naeimi ◽  
Karim Abbaszadeh ◽  
Reza Nasiri-Zarandi

Purpose High torque ripple is the significant challenge of the synchronous reluctance machine in household electric appliances, electric vehicles and so on. This paper aims to present an optimized design of a synchronous reluctance rotor structure to reduce the torque ripple with improving the average torque by the particle swarm optimization (PSO) algorithm. Design/methodology/approach The optimization of rotor geometries has been investigated. Most of the rotor parameters such as the width of iron parts, the width of barriers along d and q axes and the endpoint angle of barriers are optimized by a new method using the PSO algorithm. After optimization, the resulted optimum design along with the initial design is simulated by two-dimensional finite element method and results are compared. At the end, a prototype is constructed and tested. Results of the experiment are compared with the simulation results where acceptable adoption is yielded. Findings Minimizing the torque ripple without losing the average torque is an important achievement of the synchronous reluctance motor (SynRM) optimization; furthermore, the finite element analysis and experimental results indicate that the torque ripple of the SynRM with the optimized rotor is reduced significantly. Also, increasing the number of optimization parameters can effectively obtain an accurate shape of the SynRM barrier. Originality/value Because of the high number of parameters in synchronous reluctance rotors, the majority of proposed optimizations did not use all geometric parameters of the rotor and tried to simplify the optimization by ignoring several optimization parameters or reducing the number of flux barriers. In this optimization, most of the rotor parameters have been used to achieve the precise barrier shape with the aim of reducing the torque ripple in SynRM.

Author(s):  
Xiaodong Sun ◽  
Jiangling Wu ◽  
Shaohua Wang ◽  
Kaikai Diao ◽  
Zebin Yang

Purpose The torque ripple and fault-tolerant capability are the two main problems for the switched reluctance motors (SRMs) in applications. The purpose of this paper, therefore, is to propose a novel 16/10 segmented SRM (SSRM) to reduce the torque ripple and improve the fault-tolerant capability in this work. Design/methodology/approach The stator of the proposed SSRM is composed of exciting and auxiliary stator poles, while the rotor consists of a series of discrete segments. The fault-tolerant and torque ripple characteristics of the proposed SSRM are studied by the finite element analysis (FEA) method. Meanwhile, the characteristics of the SSRM are compared with those of a conventional SRM with 8/6 stator/rotor poles. Finally, FEA and experimental results are provided to validate the static and dynamic characteristics of the proposed SSRM. Findings It is found that the proposed novel 16/10 SSRM for the application in the belt-driven starter generator (BSG) possesses these functions: less mutual inductance and high fault-tolerant capability. It is also found that the proposed SSRM provides lower torque ripple and higher output torque. Finally, the experimental results validate that the proposed SSRM runs with lower torque ripple, better output torque and fault-tolerant characteristics, making it an ideal candidate for the BSG and similar systems. Originality/value This paper presents the analysis of torque ripple and fault-tolerant capability for a 16/10 segmented switched reluctance motor in hybrid electric vehicles. Using FEA simulation and building a test bench to verify the proposed SSRM’s superiority in both torque ripple and fault-tolerant capability.


Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 384 ◽  
Author(s):  
Hyunwoo Kim ◽  
Yeji Park ◽  
Huai-Cong Liu ◽  
Pil-Wan Han ◽  
Ju Lee

In order to improve the efficiency, a line-start synchronous reluctance motor (LS-SynRM) is studied as an alternative to an induction motor (IM). However, because of the saliency characteristic of SynRM, LS-SynRM have a limited power factor. Therefore, to improve the efficiency and power factor of electric motors, we propose a line-start permanent magnet assistance synchronous reluctance motor (LS-PMA-SynRM) with permanent magnets inserted into LS-SynRM. IM and LS-SynRM are selected as reference models, whose performances are analyzed and compared with that of LS-PMA-SynRM using a finite element analysis. The performance of LS-PMA-SynRM is analyzed considering the position and length of its permanent magnet, as well as its manufacture. The final model of LS-PMA-SynRM is designed for improving the efficiency and power factor of electric motors compared with LS-SynRM. To verify the finite element analysis (FEA) result, the final model is manufactured, experiments are conducted, and the performance of LS-PMA-SynRM is verified.


2014 ◽  
Vol 31 (2) ◽  
pp. 129-136 ◽  
Author(s):  
Hanmin Zhang ◽  
Ming Hu ◽  
Fei Zong ◽  
Baoguan Yin ◽  
Denghong Ye ◽  
...  

Purpose – The purpose of this paper was to attempt to confirm the root cause of wafer damage issue by heavy Al wire wedge bonding and propose some permanent solutions for it. Design/methodology/approach – The infra red–optical beam-induced resistance change (IR-OBIRCH) analysis defines the position of an abnormal hotspot. A cross section and an scanning electron microscope (SEM) confirmed the wafer damage issue and its position. Based on the position of wafer damage, the wedge tool with different life and Al buildup was checked found to be on the wedge tool. Finite element analysis (FEA) modeling analysis and simulation experiment guarantee the Al buildup, and low wedge deformation thickness (WDT) can cause the wafer damage issue. Finally, design of experiment (DOE) experiments are designed to optimize wedge tool dimension and wedge-bond parameters to eliminate wafer damage issue. Findings – Wafer damage issue caused the Vpwr-OUTPUT leakage issue by IR-OBIRCH analysis. Al buildup was found on wedge tool with different life and its size gets larger along with the increase in wedge tool life. Low WDT and bigger Al buildup can cause the wafer damage. Designing new wedge tool and parameters optimization can increase WDT. Research limitations/implications – Because of the limitation of time and resources, finite element method (FEM) modeling and wedge tool dimension could not be studied more deeply. Originality/value – This paper sets an example on how to find out the root cause of wafer damage by a step-by-step analysis and put forward a quick solution accordingly for the issue.


Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2256
Author(s):  
Yuanzhe Zhao ◽  
Linjie Ren ◽  
Zhiming Liao ◽  
Guobin Lin

Due to the particularity of the synchronous reluctance motor (SynRM) structure, a novel high-performance model predictive torque control (MPTC) method was proposed to reduce the high torque ripple and improve the performance and efficiency of the motor. First, the precise parameters of the SynRM reflecting the magnetic saturation characteristics were calculated using finite element analysis (FEA) data, and the torque and flux linkage maximum torque per ampere (MTPA) trajectory was derived by considering the saturation characteristics. Then, an MPTC model of a SynRM with duty cycle control was established, the MTPA trajectory stored in a look-up table was introduced into the control model, and the duration of the active voltage vector in one control cycle was calculated by evaluating the torque error. Finally, an experimental platform based on a SynRM prototype was built, and various performance comparison experiments were carried out for the proposed MPTC method. The experimental results show that the proposed method could reduce the torque ripple of the motor, the performance of the motor was significantly improved under various working conditions, and its correctness and effectiveness were verified.


Circuit World ◽  
2020 ◽  
Vol 46 (4) ◽  
pp. 325-334
Author(s):  
Prabhu Sundaramoorthy ◽  
Balaji M. ◽  
Suresh K. ◽  
Ezhilventhan Natesan ◽  
Mohan K.

Purpose The main purpose of this research is to investigate finite-element analysis (FEA) on flux reversal-free stator switched reluctance motor (FRFSSRM) for industrial applications. The vibration analysis for an electrical machine is essential because of the acoustic noises. The acoustic noises originate by coincidence of natural frequencies of motor with the vibration frequencies. Design/methodology/approach The identification with the performance for FRFSRM by torque ripple, vibration. The vibration of the machine is because of unbalanced electromagnetic forces. The mutual coupled winding and a common pole between two adjacent exciting poles reduce these unbalanced forces. Findings The accelerometer is used to monitor the vibration amplitude in transient mode. A comparison study shows that the vibration is less in the E-core SRM than in the conventional flux reversal SRM. Originality/value The shorter flux path reduces the torque ripple and vibration content in SRM. This research article mainly focuses on the parameters such as vibration and torque ripple. The vibration of FRFSRM is identified by accelerometer; ANSYS Package predicts the simulation of the vibration measurement. The dynamic behaviors of this E-core SRM model with rated conditions the vibration had predicted.


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