Performance comparison of hole-entry and slot entry hybrid journal bearings considering combined influence of thermal effects and micropolar lubricant

2018 ◽  
Vol 70 (6) ◽  
pp. 1037-1050 ◽  
Author(s):  
Pankaj Khatak ◽  
H.C. Garg

Purpose Hybrid journal bearing have long been used in machines requiring large load and high speed capacity operating under wide range of temperatures. Different compensating devices are used in for efficient operation of bearings. This paper aims to help in selection of optimum compensating device by evaluating the comparative performance of constant flow valve, capillary compensated and slot entry hybrid journal bearing under the combined influence of thermal effects and micropolar nature of lubricant. Design/methodology/approach The variation in micropolar parameters and viscosity change due to temperature increase of lubricant are considered in present study. Finite element method is used for combined iterative solution of micropolar Reynolds, energy and conduction equations. Micropolar lubricant is assumed to be governed by two parameters, coupling number and characteristic length. The results in the study are presented for symmetric and asymmetric configurations of hole entry and slot entry non-recessed hybrid journal bearings Findings The results indicate that constant flow valve compensated hole entry hybrid journal bearing is the highest performing bearing for the given range of micropolar parameters of lubricant in terms of maximum fluid pressure and dynamic coefficients. Originality/value The performance variations of various configurations of hybrid journal bearing are presented in a single paper. The reader can get overview of combined effects of micropolar parameters and viscosity decrease due to temperature increase of the lubricant.

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Suresh Verma ◽  
Vijay Kumar ◽  
K. D. Gupta

This paper presents a theoretical study of the performance characteristics of a constant flow valve compensated multirecess hydrostatic journal bearings operating with micropolar lubricant. The finite element method and iterative procedure have been used to solve the modified Reynolds equation governing the micropolar lubricant flow in the bearing. The performance characteristics are presented for a wide range of nondimensional load, lubricant flow, and micropolar parameters. It has been observed that the micropolar parameters significantly influence the performance characteristics of the bearing.


2014 ◽  
Vol 66 (2) ◽  
pp. 244-259 ◽  
Author(s):  
H.C. Garg ◽  
Vijay Kumar

Purpose – The changing technological scenario necessitated hybrid journal bearings to operate under severe conditions of heavy load and high speed resulting into temperature rise of the lubricant fluid-film and bearing surface. To predict the performance of a bearing realistically, theoretical model must consider the combined influence of the rise of temperature and non-Newtonian behavior of the lubricant. The aim of the present paper is to study the effect of viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on performance of constant flow valve compensated multiple hole-entry hybrid journal bearings. Design/methodology/approach – Finite element method has been used to solve Reynolds equation along with restrictor flow equation, 3D energy equation and 3D conduction equation using suitable iterative technique. The non-Newtonian lubricant has been assumed to follow cubic shear stress law. Findings – The thermohydrostatic rheological performances of symmetric and asymmetric hole-entry hybrid journal bearing configurations are studied. The computed results illustrate that variation of viscosity due to rise in temperature and non-Newtonian behavior of the lubricant affects the performance of hole-entry hybrid journal bearing system quite significantly. Originality/value – In the present work, the influences of the viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on the performance characteristics of non-recessed hole-entry hybrid journal bearing with symmetric and asymmetric configurations compensated with constant flow valve restrictors have been investigated for generating the design data to be used by bearing designer. The design data computed in the present thesis are a contribution in field of knowledge of bearing design.


2016 ◽  
Vol 68 (6) ◽  
pp. 737-751 ◽  
Author(s):  
Rajneesh Kumar ◽  
Suresh Verma

Purpose In the present scenario of high-speed machines, the use of non-circular hole-entry bearing configuration, i.e. two-lobe, multi-lobe, lemon bore, etc., has becomes unavoidable, as the journal bearings with non-circular configurations provide better stability at high operating speed and heavy dynamic loading. Further, this research aims to show that the presence of micro particles in the lubricants greatly affects performance of the bearings, as their presence leads to non-Newtonian behaviors of the lubricant. Therefore, to consider the effect of these micro particles, the lubricant is modeled as a micropolar lubricant. The present work analyzes the effect of these micropolar lubricants on the performance of hole-entry circular and non-circular (two-lobe) hybrid journal bearings compensated with constant flow valve restrictor and compares with that of Newtonian lubricants. Design/methodology/approach The modified Reynolds equation governing the laminar flow of iso-viscous, incompressible micropolar lubricant in the clearance space of a journal bearing system has been solved using finite element method and appropriate boundary conditions. Further, a comparative analysis between circular and non-circular (two-lobe) hybrid journal bearing compensated with constant flow valve restrictor operating with Newtonian and micropolar lubricant has been presented. Findings The numerically simulated results reveal that the non-circular bearing configuration provides better performance vis-à-vis the circular bearing configuration. Further, the increase in the micropolar effect of the lubricant enhances the performance of circular and the non-circular bearing configurations compared with the Newtonian lubricant. Also, in the case of the non-circular bearing configuration with an offset factor (δ = 1.5), the bearing performance improved compared with (δ = 1.25). Originality/value Many research studies have been done in the area of non-circular hybrid journal bearing with Newtonian lubricants with different types of restrictors, but the non-circular hole-entry constant flow valve-compensated hybrid journal bearing operating with the micropolar lubricant has not been analyzed. Therefore, in the present work, an effort has been made to fill this research gap.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Prashant G. Khakse ◽  
Vikas M. Phalle

Purpose This paper aims to describe how successfully a particular restrictor delivers its best in increasing the conical journal bearing performance. The restrictors are used in the hole-entry conical journal bearing subjected to hybrid mode. Thus, the restrictors, like constant flow valve (CFV), orifice and capillary, are studied comparatively. Design/methodology/approach Numerical simulation for the bearing results with the three restrictors are obtained by using finite element method (FEM) under the well-known modified Reynolds equation. Findings When the hole-entry conical journal bearings, with the restrictor design parameter range C¯s2 = 0.03 – 0.09, are operated, the results obtained are quite distinctive and significant. It indicates that the CFV restrictor-based conical bearing gives enhanced performance in comparison to orifice and capillary restrictors. Moreover, it suggests the performance-wise sequence of the restrictors in hybrid bearings as CFV > Orifice > Capillary. Originality/value The outcome of the research paper will give insight to help the bearing designer to choose the particular restrictor in hybrid conical bearing depending on the industrial need.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
H. C. Garg ◽  
Vijay Kumar ◽  
H. B. Sharda

The effect of viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on the performance of hole-entry and slot-entry hybrid journal bearings system is the focus of this investigation. The performance characteristics of nonrecessed hybrid journal bearings operating with different flow controlling devices, i.e., constant flow valve, capillary, orifice, and slot restrictors, have been compared. Finite element method has been used to solve the Reynolds equation governing the flow of lubricant in the bearing clearance space along with the restrictor flow equation, energy equation and conduction equation using suitable iterative technique. The non-Newtonian lubricant has been assumed to follow the cubic shear stress law. The results indicate that variation in viscosity due to rise in temperature and non-Newtonian behavior of the lubricant affects the performance of nonrecessed hybrid journal bearing system quite significantly. The results further indicate that bearing performance can be improved by selecting a particular bearing configuration in conjunction with a suitable compensating device.


2014 ◽  
Vol 66 (1) ◽  
pp. 38-45 ◽  
Author(s):  
Hem Chander Garg ◽  
Vijay Kumar

Purpose – The slot-entry hybrid journal bearings have been successfully used in various engineering applications because of their good performance over wide range of speed and load, besides their relative simplicity in manufacturing. Most of the research work pertaining to non-recessed journal bearing assumes standard symmetric and asymmetric configurations. However, many more configurations are possible by changing the position of slot which may improve the performance of the slot-entry journal bearing. In the present work study of static performance characteristics of slot-entry journal bearing of different configuration has been carried out. The paper aims to discuss these issues. Design/methodology/approach – FEM has been used to solve the Reynolds equation governing the flow of lubricant in the bearing clearance space along with the restrictor flow equation. The non-Newtonian lubricant has been assumed to follow the cubic shear stress law. The performance characteristics of slot-entry hybrid journal bearings are computed by developing a computer program. Findings – The simulated results of bearing characteristics parameters in terms of minimum fluid-film thickness and bearing flow have been presented for the wide range of various values of non-linearity factor and external load. It is found that there is an increase in the oil requirement for slot-entry hybrid journal bearing with the specified operating and geometric parameters, when the viscosity of the lubricant decreases due to the non-Newtonian behavior of the lubricant. The effect of the decrease in the viscosity of the lubricant due to non-Newtonian behavior of the lubricant diminishes the attitude angle. The computed performance characteristics are helpful for the bearing designer while choosing a particular configuration of bearing. Research limitations/implications – The performance characteristics have been computed by considering the non-Newtonian lubricants. The thermal effects have been ignored in the analysis so as to obviate the mathematical complexity. Originality/value – Get idea from already published manuscripts.


2019 ◽  
Vol 71 (1) ◽  
pp. 31-39
Author(s):  
Subrata Das ◽  
Sisir Kumar Guha

Purpose The purpose of this paper is to investigate the effect of turbulence on the stability characteristics of finite hydrodynamic journal bearing lubricated with micropolar fluid. Design/methodology/approach The non-dimensional transient Reynolds equation has been solved to obtain the non-dimensional pressure field which in turn used to obtain the load carrying capacity of the bearing. The second-order equations of motion applicable for journal bearing system have been solved using fourth-order Runge–Kutta method to obtain the stability characteristics. Findings It has been observed that turbulence has adverse effect on stability and the whirl ratio at laminar flow condition has the lowest value. Practical implications The paper provides the stability characteristics of the finite journal bearing lubricated with micropolar fluid operating in turbulent regime which is very common in practical applications. Originality/value Non-linear stability analysis of micropolar fluid lubricated journal bearing operating in turbulent regime has not been reported in literatures so far. This paper is an effort to address the problem of non-linear stability of journal bearings under micropolar lubrication with turbulent effect. The results obtained provide useful information for designing the journal bearing system for high speed applications.


2020 ◽  
Vol 37 (3−4) ◽  
Author(s):  
Prashant Govindrao Khakse ◽  
Vikas M. Phalle

The present work studies the analysis of a non recessed hole entry conical hybrid/hydrostatic journal bearing adjusted for constant flow valve (CFV) restriction. The paper provides effectiveness between the conical bearings with hole entry operating in hybrid and hydrostatic mode. The Reynolds formulae, for the flow of fluid through the mating surfaces of a conical journal and bearing, are numerically worked out in both the modes considering the finite element analysis (FEA) and the necessary boundary preconditions. Holes in double row are marked on conical bearing circumference to accommodate the CFV restrictors, the angular distance between two holes are 30o apart from the apex. Qualitative features of the conical journal bearing system with hole entry have been elaborated to analyze bearing performance for radial load variation Wr = 0.25-2. Numerical results obtained from the present study indicate that load carrying capacity of conical bearing, operating in hydrostatic mode, is enhanced by the maximum pressure, direct fluid film damping and direct film stiffness coefficients vis-a-vis corresponding hybrid mode.  


2019 ◽  
Vol 71 (9) ◽  
pp. 1055-1063 ◽  
Author(s):  
Sanjay Sharma ◽  
Gourav Jamwal ◽  
R.K. Awasthi

Purpose The purpose of this paper is to provide the various steady state parameters of hydrodynamic journal bearings have been determined to get maximum performance enhancement ratio. For this, the bearings inner surface is textured with triangular shape with different texture depths and a number of textures in pressure increasing region. The textured region acts as a lubricant reservoir, which provides additional film-thickness and reduce friction. Therefore, enhance the overall performance of bearing. Design/methodology/approach In the present study, the effect of triangular shaped texture on the static performance characteristics of a hydrodynamic journal bearing has been studied. Different values of texture depths and a number of textures have been numerically simulated in pressure developing region. The static performance characteristics have been calculated by solving the fluid flow governing Reynolds equation using the finite element method, assuming iso-viscous Newtonian fluid. The performance enhancement ratio, which is the ratio of load carrying capacity (LCC) to the coefficient of friction (COF) has been calculated from results to finalized optimum design parameters. Findings The paper provides numerically obtained results indicate that surface texturing can improve bearing performance if the textured region is placed in the pressure increasing region. Moreover, surface texturing is the most effective at bearing performance enhancement when the bearing operates at lower eccentricity ratios and texture depth. The performance enhancement ratio, which is the ratio of LCC to the COF is found to be a maximum value of 2.198 at texture depth of 1.5, eccentricity ratio of 0.2 and the textured region located in the increasing pressure region. Research limitations/implications The present study is based on a numerical based research approach, which has its limitations. So, researchers are encouraged to investigate the same work experimentally. Practical implications The paper includes implications to be beneficial for designers for designing better hydrodynamic journal bearings. Originality/value For the triangular shaped texture, considered in the present study, the optimum values of texture depth and texture distribution region have also been determined. While designing, designers should focus on those values of texture depth, texture region and a number of textures, which give the maximum value of performance enhancement ratio, which represents maximum LCC at the lowest value of the COF.


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