Numerical investigation of squeeze film lubrication on bioinspired hexagonal patterned surface

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Binbin Su ◽  
Xianghe Zou ◽  
Lirong Huang

Purpose This paper aims to investigate the squeeze film lubrication properties of hexagonal patterned surface inspired by the epidermis structure of tree frog’s toe pad and numerically explore the working mechanism of hexagonal micropillar during the acquisition process of high adhesive and friction for wet contacts. Design/methodology/approach A two-dimensional elastohydrodynamic numerical model is employed for the squeezing contacts. The pressure distribution, load carrying capacity and liquid flow rate of the squeeze film are obtained through a simultaneous solution of the two-dimensional Reynolds equation and elasticity deformation equations. Findings Higher pressure is found to be longitudinally distributed across individual hexagonal pillar, with pressure peak emerging at the center of hexagonal pillar. Expanding the area density and shrinking the channel depth or initial film thickness will improve the magnitude of squeezing pressure. Relatively lower pressure is generated inside interconnected channels, which reduces the load carrying capacity of the squeeze film. Meanwhile, the introduction of microchannel is revealed to downscale the total mass flow rate of squeezing contacts. Originality/value This paper provides a good proof for the working mechanism of surface microstructures during the acquisition process of high adhesive and friction for wet contacts.

2020 ◽  
Vol 75 (6) ◽  
pp. 533-542
Author(s):  
Poosan Muthu ◽  
Vanacharla Pujitha

AbstractThe influence of concentration of solute particles on squeeze film lubrication between two poroelastic surfaces has been analyzed using a mathematical model. Newtonian viscous fluid is considered as a lubricant whose viscosity varies linearly with concentration of suspended solute particles. Convection-diffusion model is proposed to study the concentration of solute particles and is solved using finite difference method of Crank–Nicolson scheme. An iterative procedure is used to get the solution for concentration, pressure and velocity components in film region. It has been observed that load carrying capacity decreases as the concentration of solute particles in the fluid film decreases. Further, the concentration of suspended solute particles decreases as the permeability of the poroelastic plate increases and these results may be useful in understanding the mechanism of human joint.


2014 ◽  
Vol 66 (3) ◽  
pp. 490-497
Author(s):  
Mukesh E. Shimpi ◽  
Gunamani Deheri

Purpose – The purpose of this paper is to study and analyse the behaviour of a magnetic fluid-based squeeze film between rotating transversely rough porous annular plates, taking the elastic deformation into consideration. Design/methodology/approach – The stochastic film thickness characterizing the roughness is considered to be asymmetric with non-zero mean and variance and skewness while a magnetic fluid is taken as the lubricant. The associated stochastically averaged Reynolds-type equation is solved with appropriate boundary conditions to obtain the pressure distribution, which in turn is used to derive the expression for the load-carrying capacity. Findings – It is observed that the roughness of the bearing surfaces affects the performance adversely, although the bearing registers an improved performance owing to the magnetic fluid lubricant. Also, it is seen that the deformation causes reduced load-carrying capacity. The bearing can support a load even in the absence of flow, unlike the case of conventional lubricants. Originality/value – The originality of the paper lies in the fact that the negative effect of porosity, deformation and standard deviation can be minimized to some extent by the positive effect of the magnetic fluid lubricant in the case of negatively skewed roughness by suitably choosing the rotational inertia and aspect ratio. This effect becomes sharper when negative variance occurs.


2017 ◽  
Vol 46 (1) ◽  
pp. 1-8
Author(s):  
Vishwanath B. Awati ◽  
Ashwini Kengangutti ◽  
Mahesh Kumar N.

The paper presents, the multigrid method for the solution of combined effect of surface roughness and viscosity variation on the squeeze film lubrication of a short journal bearing operating with micropolar fluid. The modified Reynolds equation which incorporates the variation of viscosity in micropolar fluid is analysed using Multigrid method. The governing modified Reynolds equation is solved numerically for the fluid film pressure and bearing characteristics viz. load carrying capacity and squeeze time. The analysis of the results predicts that, the viscosity variation factor decreases the load carrying capacity and squeeze film time, resulting into a longer bearing life. The results are compared with the corresponding analytical solutions.


2014 ◽  
Vol 66 (3) ◽  
pp. 365-372 ◽  
Author(s):  
Neminath Bhujappa Naduvinamani ◽  
Mareppa Rajashekar

Purpose – The purpose of this article is to analyse the effects of surface roughness on the magneto-hydrodynamic (MHD) squeeze-film characteristics between a sphere and a porous plane surface, which have not been studied so far. Design/methodology/approach – The analytical model takes into account the effect of porosity by assuming that the flow in the porous matrix obeys modified Darcy's law. The stochastic MHD Reynold's type equation is derived by using the Christensen's stochastic method developed for hydrodynamic lubrication of rough surfaces. Two types of one-dimensional surface roughness (radial and azimuthal) patterns are considered. Findings – The expressions for the mean MHD squeeze-film pressure and mean load-carrying capacity are obtained numerically. The results are shown graphically for selected representative parametric values. It is found that the response time increases significantly for the MHD case as compared to the corresponding non-conducting lubricants. The effect of roughness parameter is to increase/decrease the load-carrying capacity and the response time for azimuthal/radial roughness patterns as compared to the smooth case. Also, the effect of porous parameter is to decrease the load-carrying capacity and response time as compared to the solid case. Originality/value – In this paper, an attempt has been made to analyse the combined effects of surface roughness and permeability on the MHD squeeze-film characteristics between a sphere and a plane surface.


Author(s):  
BN Hanumagowda ◽  
BT Raju ◽  
J Santhosh Kumar ◽  
KR Vasanth

In this paper, the effect of surface roughness and pressure-dependent viscosity over couple-stresses squeeze film lubrication between circular stepped plates is studied. The modified average Reynolds equation is derived for the one-dimensional roughness structures, namely the radial roughness pattern and azimuthal roughness pattern. Modified equations for the nondimensional pressure, load-carrying capacity, and nondimensional squeeze film time are obtained. Also, the obtained results of our study for some special cases are compared with the previously published smooth surface case, and the results are found to be in very good agreement. It is observed that, one-dimensional azimuthal (radial) roughness pattern on the rough circular stepped plate increases (decreases) the load-carrying capacity and the squeeze film time as compared to the smooth case.


Author(s):  
Hanumagowda Bannihalli Naganagowda ◽  
Sreekala Cherkkarathandayan Karappan

The aim of this paper is to presents a theoretical analysis on squeeze-film characteristics of a rough porous circular stepped plate in the vicinity of pressure-dependent viscosity and lubrication by micropolar fluids. A closed-form expression for non-dimensional pressure, load, and squeezing time is derived based on Eringen’s theory, Darcy’s equation, and Christensen’s stochastic approach. Results indicate that the effects of pressure-dependent viscosity, surface roughness, and micropolar fluids play an important role in increasing the load-carrying capacity and squeezing time, whereas the presence of porous media decreases the load-carrying capacity and squeezing time of the rough porous circular stepped plates.


2017 ◽  
Vol 69 (4) ◽  
pp. 612-619 ◽  
Author(s):  
Christian Engelhardt ◽  
Jochen Witzig ◽  
Thomas Tobie ◽  
Karsten Stahl

Purpose Water can alter the performance of modern gear lubricants by influencing the flank load carrying capacity of gears significantly. The purpose of this paper is to investigate the influence of water contaminations in different kinds of base oils on the micro-pitting and wear performance of case carburized gears. Design/methodology/approach Concerning micro-pitting and wear, tests, based mostly on the following standardized tests, are performed on a Forschungsstelle fuer zahnraeder und getriebebau (FZG)-back-to-back gear test rig: micro-pitting short test Graufleckenkurztest (GFKT) according to DGMK 575 (screening test), micro-pitting test Graufleckentest (GT) according to FVA 54/7 (load stage test and endurance test) and Slow-speed wear test according to DGMK 377. To investigate the effect of water on the gear load carrying capacity dependent on different types of base oils, two polyglycol oils (PG1 and PG2), a polyalphaolefin oil, a mineral oil and an ester oil E are used. Each of these oils are common wind turbine gear oils with a viscosity ISO VG-220. Additionally, a manual transmission fluid with a viscosity of society of automotive engineers (SAE) 75W-85 is tested. Findings Considering the micro-pitting and wear performance, a significant decrease caused by water contaminations could not be detected. Regarding pitting damages, a generally negative influence was observed. This influence was differently distinctive for different base oil types. Especially non-polar lubricants seem to be affected negatively. The documented damages of the tooth flanks confirm this observation. While typical pitting damages appeared in test runs with polar lubricants, the disruption in test runs with non-polar lubricants was more extensive. Based on the experimental investigations, a general model of the damaging mechanisms of water contaminations in lubricants was derived. It is split into three partitions: interaction lubricant–water (effect of water on the molecular structure of base oils and additives), chemical-material-technological (especially corrosive reactions) and tribological influence (effect of water droplets in the contact zone). It has to be considered that the additive package of lubricants affects the influence of water contaminations on the flank load carrying capacity distinctively. An influence of water on the micro-pitting and wear performance in other than the given lubricants cannot be excluded. Originality/value While former research work was focused more on the effects of water in mineral oils, investigations concerning different types of base oils as well as different types of damages were carried out within this research project.


2017 ◽  
Vol 8 (1) ◽  
pp. 63-78 ◽  
Author(s):  
Rhys Jones ◽  
Neil Matthews ◽  
Daren Peng ◽  
Nicholas Orchowski

Purpose The purpose of this paper is to describe the results of a combined numerical and experimental study into the ability of supersonic particle deposition (SPD) to restore the load carrying capacity of rib stiffened wing planks with simulated stress corrosion cracking (SCC). Design/methodology/approach In this context the experimental results reveal that SCC can result in a dramatic reduction in the load carrying capacity of the structure and catastrophic failure via cracking that tears the length of the structure through buckling. A combined numerical and experimental study then reveals how this reduction, in the load carrying capacity can be overcome by using SPD. Findings This paper is the first to show that SPD can be used to restore the load carrying capacity of rib stiffened structures with SCC. It also shows that SPD repairs can be designed to have only a minimal effect on the local stiffness and hence on the load path. However, care should be taken to ensure that the design is such that premature failure of the SPD does not occur. Originality/value This is the first paper to show that a thin layer of SPD deposited 7,075 aluminium alloy powder on either side of the SCC-simulated stiffener has the potential to restore the load carrying capability of a rib stiffened structure. As such it represents an important first step into establishing the potential for SPD to restore the buckling strength of rib stiffened wing panels containing SCC.


1972 ◽  
Vol 94 (3) ◽  
pp. 260-264 ◽  
Author(s):  
E. M. Sparrow ◽  
G. S. Beavers ◽  
I. T. Hwang

The fluid flow processes in a squeeze film having one porous bounding wall are analyzed. The analysis takes account of velocity slip at the surface of the porous medium as well as of the coupled flows in the squeeze film and the porous material. Results are presented for the load-carrying capacity of the squeeze film and its thickness–time relation. The results show that porous media are effective in diminishing the response times of squeeze films. In particular, substantially faster response can be attained by the use of porous materials which accentuate velocity slip.


2019 ◽  
Vol 71 (3) ◽  
pp. 406-410
Author(s):  
Fritz Klocke ◽  
Thomas Bergs ◽  
Christoph Löpenhaus ◽  
Philipp Scholzen ◽  
Tim Frech

Purpose The lower density of powder metallurgical (PM) gears compared to solid steel gears leads to not only a lower weight but also a lower load-carrying capacity. Therefore, PM gears are cold rolled before hardening to increase the density in the highly stressed surface zone and, thus, the flank load-carrying capacity. A further approach to increase the flank load-carrying capacity is the reduction of friction and wear in the tooth contact. The purpose of this paper is to analyze the hard rolling process as a new manufacturing step in the PM process chain to influence the boundary layer. Design/methodology/approach The investigation includes the new process of hard rolling, the variation of the cooling lubricant in the hard rolling process and the evaluation of its influence on the material properties and the flank load-carrying capacity. Therefore, the additives of the cooling lubricant are varied regarding the sulfur and phosphorous content. The load-carrying capacity is evaluated on disk-on-disk test rig and the material properties are evaluated by metallographic tests and boundary layer. Findings The results of the specimen characteristics in the micro and nano range show a significant influence of hard rolling on the residual stresses and the chemical surface composition. Because of hard rolling, residual compressive stresses as well as roughness are reduced and the flank load-carrying capacity is increased by high phosphorous content of the cooling lubricant. Originality/value This paper investigates a new manufacturing step to increase resource efficiency by increasing the flank load-carrying capacity of spur gears.


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