Experimental studies on duplex turning of Titanium alloy (Ti-6Al-4V)

2017 ◽  
Author(s):  
Sunil Kumar ◽  
Ravindra Nath Yadav ◽  
Raghuvir Kumar
Keyword(s):  
Titanium Alloy ◽  
Experimental Studies

Formation of antifriction coatings on titanium by electrospark alloying with metal ceramic anodes

2020 ◽  
pp. 61-67
Author(s):  
M. A. Markov ◽  
S. A. Persinin ◽  
A. V. Krasikov ◽  
A. D. Bykova ◽  
A. N. Belyakov ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Experimental Studies ◽  
Electrospark Alloying ◽  
Antifriction Coatings ◽  
Metal Ceramic

The paper presents the results of experimental studies in the field of the formation of anti-friction coatings on VT-1.0 titanium alloy by electrospark alloying.

Experimental Studies for Burrs in Dry Drilling of Stacked Metal Materials

2010 ◽  
Vol 129-131 ◽  
pp. 959-963 ◽  
Author(s):  
Jie Liang ◽  
Shu Sheng Bi
Keyword(s):  
Titanium Alloy ◽  
Aluminium Alloy ◽  
Experimental Studies ◽  
Stacking Sequence ◽  
Assembly Quality ◽  
Burr Size ◽  
Dry Drilling ◽  
Clamp Force ◽  
Metal Materials ◽  
Cemented Carbide Drills

During the drilling of stacked materials, burrs forming on both the surface layer and the interlayer have some undesirable characters with regard to assembly quality, and deburring is a time-consuming and costly operation. This paper presented an experimental study on dry drilling of Ti-6Al-4V titanium alloy and 7075-T6 aluminium alloy stacked materials, which was performed by using uncoated cemented carbide drills. The burr size was evaluated at various spindle speeds, feed rates, stacking sequence and clamp force. Finally, the burr morphology was observed and analyzed. The best process parameters recorded in this paper were at the spindle speed of 2000r/min, the feed rate of 0.075mm/r, the pressure of 0.3MPa and the stacking sequence of the Ti-6Al-4V titanium alloy on top of the 7075-T6 aluminium alloy.

Experimental studies of upsetting of VT6 titanium blanks by die-forging hammer filler ram

2020 ◽  
pp. 408-411
Author(s):  
V.Yu. Lavrinenko ◽  
A.I. Alimov ◽  
T.Kh. Ayupov ◽  
A.I. Izikaeva
Keyword(s):  
Titanium Alloy ◽  
Microstructural Analysis ◽  
Experimental Studies ◽  
Deformation Degree ◽  
Die Forging

The results of experimental studies of upsetting of the blanks from VT6 titanium alloy by using fi ller ram of die-forging hammer M2140 in Moscow plant "Avangard" are presented. The increasing of the deformation degree of blanks by 1.12 times in comparison with standard hammer ram is obtained. The microstructural analysis of the obtained blanks allows to established the absence of changes in the microstructure of the blank after upsetting by hammer fi ller ram in comparison with standard upsetting.

Sheet cathode design and experimental study on the electrochemical machining of deep narrow slots in TB6 titanium alloy

2019 ◽  
Vol 234 (4) ◽  
pp. 801-813
Author(s):  
Feng Wang ◽  
Jianshe Zhao ◽  
Yanming Lv ◽  
Xiuqing Fu ◽  
Min Kang ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Flow Velocity ◽  
Experimental Studies ◽  
Electrochemical Machining ◽  
Low Frequency ◽  
Specific Strength ◽  
Cathode Design ◽  
Narrow Slot ◽  
Tb6 Titanium Alloy ◽  
Side Gap

TB6 titanium alloy is extensively applied in lightweight vehicles, biomedicine, and other domains because of its high specific strength, excellent fracture toughness, and excellent corrosion resistance. Electrochemical machining is a non-contact processing technology that has significant advantages in processing materials that are difficult to cut, such as cemented carbide, high-temperature alloys, and titanium alloys. To improve the consistency of deep narrow slots fabricated in TB6 titanium alloy via electrochemical machining, a sheet cathode design and experimental studies were carried out in this work. Based on a unidirectional fluid–structure coupling simulation, the influence of the stiffener arrangement on the cathode rigidity and flow-velocity distribution was studied. Furthermore, by modifying the geometry of the stiffener, the cathode deformation was significantly reduced, and flow-velocity uniformity at the cathode outlet was improved. The influence of a superimposed low-frequency oscillation on the gap distribution and the profile error of a deep narrow slot was investigated experimentally. The results revealed that when an applied voltage of 24 V, an oscillation frequency of 50 Hz, and an amplitude of 0.05 mm were adopted, a highly homogeneous deep narrow slot with an entrance gap of 0.24 mm and a side gap of 0.33 mm was machined into the TB6 titanium alloy.

scholarly journals Influence of Different Dielectrics on Process Performance for Electrical Discharge-Assisted Milling of Titanium Alloy

2022 ◽  
Author(s):  
Moran Xu ◽  
Changping Li ◽  
Rendi Kurniawan ◽  
Jielin Chen ◽  
Tae Jo Ko
Keyword(s):  
Surface Roughness ◽  
Titanium Alloy ◽  
Surface Morphology ◽  
Electrical Discharge ◽  
Experimental Studies ◽  
Deionized Water ◽  
Machining Process ◽  
Process Performance ◽  
Micro Hardness ◽  
Discharge Time

Abstract Electrical discharge-assisted milling (EDAM) is an effective method for machining titanium alloys according to previous research. In this study, the influence of three different dielectrics (kerosene, EDM oil, and deionized water) on the EDAM performance was studied. Experimental studies reveal the influence of different dielectrics by analyzing the discharged signal, surface morphology, and elemental composition of the electrode. The results show that kerosene and EDM oil have a higher discharge frequency than deionized water. After a long discharge time, carbides and debris were generated during the machining process, which affected the micro-hardness and the discharge stability of the machined material. In EDAM, EDM oil can produce the best surface quality, and the surface roughness value was 34.93%, 87.92%, and 121.68% higher than that of kerosene, deionized water, and conventional milling (CM), respectively.

Intelligent Choice of Characteristic Parameters of Oilstone in Honing of Titanium Alloy Cylinder Based on Artificial Neural Network

2010 ◽  
Vol 426-427 ◽  
pp. 35-39 ◽  
Author(s):  
Yi Fang Wen ◽  
Yan Nian Rui ◽  
Jian Dong Cao
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Titanium Alloy ◽  
High Reliability ◽  
Experimental Studies ◽  
Surface Hardness ◽  
Characteristic Parameters ◽  
Workpiece Material ◽  
Organizational Stability ◽  
Artificial Neural

Titanium alloys have good mechanical properties and organizational stability. However, due to the larger viscousity of titanium, a reasonable choice of the characteristic parameters of oilstone will directly affect the quality and efficiency of honing processing. This article solved multi-objective problem using artificial neural network with fast convergence and high precision. Based on a comprehensive analysis of the relationship between the workpiece material, materials status, surface hardness, the required surface quality and various parameters of oilstone, the improved artificial neural network algorithm-GCAQBP was adopted, through coding optimization of input and output parameters, model of intelligent choice of oilstone’s parameters was constructed about titanium alloy cylinder honing processing. Through experimental studies, it is shown that the intelligent model can choose quickly with high reliability compared with the traditional experience.

Experimental Investigations and Modeling of Machining Titanium Alloy – Ti-6Al-4V

2013 ◽  
Vol 315 ◽  
pp. 562-566
Author(s):  
Kosaraju Satyanarayana ◽  
Anne Venu Gopal ◽  
Popuri Bangaru Babu
Keyword(s):  
Surface Roughness ◽  
Titanium Alloy ◽  
Cutting Force ◽  
Experimental Studies ◽  
Experimental Investigations ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Optimum Conditions ◽  
Proper Selection ◽  
Selection Of

The problem of machining titanium is one of ever-increasing magnitude due to its low thermal conductivity and work hardening characteristic of the titanium alloy. The efficient machining of titanium alloy with coated carbides involves a proper selection of process parameters to minimizing the surface roughness and cutting force. In the present work, experimental studies have been carried out to obtain the optimum conditions for machining titanium alloy. The effect of machining parameters such speed, feed and depth of cut on the cutting force, surface roughness were investigated. The significance of these parameters, on cutting force and surface roughness has been established using the analysis of variance. Mathematical models have also been developed for estimating the cutting force and surface roughness on the basis of experimental results.

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