Wavelet-based diagnostic model for rotating machinery subject to vibration monitoring

Author(s):  
Pang Peilin ◽  
Ding Guangbin
Author(s):  
Gyorgy Szasz ◽  
Karen K. Fujikawa

Though piping is one of the largest and most expensive types of components in a plant, piping vibration is seldom monitored in a routine manner. Piping itself rarely fails due to vibration, but the same can not be said for related components such as supports, welds, valves, etc. Typically the only time piping vibration is monitored is if high vibration is perceived by operators or is expected due to plant operational changes such as uprates or major component replacements. The procedure for a comprehensive piping vibration monitoring program is thus not as widely known as that for other components such as rotating machinery. This paper presents the steps involved with monitoring piping vibration, obtaining meaningful data and ways to interpret the data. It could be viewed as a primer to those who have never been involved with vibration testing on piping, or as a guideline and checklist for those who have.


Author(s):  
Henry Jones

A technique for measuring turbine engine rotor blade vibrations has been developed as an alternative to conventional strain-gage measurement systems. Light probes are mounted on the periphery of the engine rotor casing to sense the precise blade passing times of each blade in the row. The timing data are processed on-line to identify (1) individual blade vibration amplitudes and frequencies, (2) interblade phases, (3) system modal definitions, and (4) blade static deflection. This technique has been effectively applied to both turbine engine rotors and plant rotating machinery.


1990 ◽  
Vol 43 (1) ◽  
pp. 13-17 ◽  
Author(s):  
Jo¨rg Wauer

Propagating fatigue cracks can have detrimental effects on the reliability of rotating machinery. An early crack warning can considerably extend the durability of these very expensive machines, increasing their reliability at the same time. Vibration monitoring as a means of detecting crack initiation has been receiving much interest. A detailed study of the vibrational behavior of cracked rotating shafts, therefore, is an important problem for engineers working in the area of the dynamics of machines. This article presents a review of the field of the dynamics of cracked rotors, including the modeling of the cracked part of the structure and finding different detection procedures to diagnose fracture damage. The material should be helpful to scientists and researchers working in this area or planning to work in it in the future. Since the study of nonrotating, cracked structural elements obviously is relevant to the cracked rotor problem, the review can also be a basis for discussing the dynamics of cracked beams and columns.


2012 ◽  
Vol 2012 ◽  
pp. 1-17 ◽  
Author(s):  
Hisham A. H. Al-Khazali ◽  
Mohamad R. Askari

There is a growing tendency today to extract information about the prognostic parameters based on system analysis through various diagnostic techniques to assess the health of the plant or equipment. Vibration monitoring helps in reducing the machine down time. A vibration signature measured at the external surface of machine or at any other suitable place contains a good amount of information to reveal the running condition of the machine. Considering the importance of vibration monitoring in the rotating machinery fault diagnostics, it has been applied in this paper. Effects of modal parameters like natural frequency, mode shapes, and damping, misalignments have been studied. Balancing is usually an expensive and laborious procedure and a balancing system would be beneficial for motor engine and power generation application. In this research, there have been identified unbalance parameters that exist in rotating machinery and develop a finite-element model of rotating dynamics system to create a mathematical model of the system from the test data and subsequently obtaining the unbalanced parameters. During this study, the raw data obtained from the experimental results (Smart Office software) are curve fitted by theoretical data regenerated from simulating it using finite element (ANSYS 12) model for comparisons. The experimental analysis used thus far is called Modal Testing, a well-known and widely used technique in research and industry to obtain the Modal and Dynamic response properties of structures. The technique has recently been applied to rotating structures and some research papers been published, however, the full implementation of Modal Testing in active structures and the implications are not fully understood and are therefore in need of much further and more in-depth investigations. The aim is to find a system identification methodology using the analytical/computational techniques and update the model using experimental techniques already established for passive structures but to active rotating structures, which subsequently help to carry out health monitoring as well as further design and development in rotating machinery.


Author(s):  
R. G. Harker ◽  
W. E. Cronquist

Traditionally, vibration monitoring and protection equipment has been totally separate from the diagnostic and data acquisition equipment as used for rotating machinery information systems. Application oriented utilization of multiple microprocessors in a distributed processing system can virtually eliminate this artificial barrier. The design philosophy, block diagram, and operating results obtained from actual field-installed units will be presented. In addition, its use with a central Host Processor computer based total plant rotating machinery information system will be discussed.


Author(s):  
Konstantinos Gryllias ◽  
Simona Moschini ◽  
Jerome Antoni

Condition monitoring assesses the operational health of rotating machinery, in order to provide early and accurate warning of potential failures such that preventative maintenance actions may be taken. To achieve this target, manufacturers start taking on the responsibilities of engine condition monitoring, by embedding health monitoring systems within each engine unit and prompting maintenance actions when necessary. Several types of condition monitoring are used including oil debris monitoring, temperature monitoring and vibration monitoring. Among them, vibration monitoring is the most widely used technique. Machine vibro-acoustic signatures contain pivotal information about its state of health. The current work focuses on one part of the diagnosis stage of condition monitoring for engine bearing health monitoring as bearings are critical components in rotating machinery. A plethora of signal processing tools and methods applied at the time domain, the frequency domain, the time-frequency domain and the time-scale domain have been presented in order to extract valuable information by proposing different diagnostic features. Among others, an emerging interest has been reported on modeling rotating machinery signals as cyclostationary, which is a particular class of non-stationary stochastic processes. A process x(t) is said to be nth-order cyclostationary with period T if its nth-order moments exist and are periodic with period T. Several tools, such as the Spectral Correlation Density (SCD) and the Cyclic Modulation Spectrum (CMS) can be used in order to extract interesting information concerning the cyclic behavior of cyclostationary signals. In order to measure the cyclostationarity from order 1 to 4, concise and global indicators have been proposed. However, in a number of applications such as aircraft engines and wind turbines the characteristic vibroacoustic signatures of rotating machinery depend on the operating conditions of the rotational speed and/or the load. During the last decades fault diagnostics of rotating machinery under variable speed/load has attracted a lot of interest. The classical cyclostationary tools can be used under the assumption that the speed of machinery is constant or nearly constant, otherwise the vibroacoustic signal becomes cyclo-non-stationary. In order to overcome this limitation a generalization of both SCD and CMS functions have been proposed displaying cyclic Order versus Frequency. The goal of this paper is to propose a novel approach for the analysis of cyclo-nonstationary signals based on the generalization of indicators of cyclostationarity in order to cover the speed varying conditions. The proposed indicators of cyclo-non-stationarity (ICNS) are expected to summarize the information at various statistical orders and at lower computational cost compared to the Order-Frequency SCD or CMS. This generalization is realized by introducing a new speed-dependent angle averaging operator. The effectiveness of the approach is evaluated on an acceleration signal captured on the casing of an aircraft engine gearbox, provided by SAFRAN, in the frames of SAFRAN contest which took place at the Surveillance 8 International Conference.


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