Simulation Study on the Contact Mechanical Behaviors of the Metal Seal for the Interval Control Valve in Intelligent Well Considering the Metal Seal Pair Roundness

2021 ◽  
Author(s):  
Yiwei Yang ◽  
Hongwu Zhu ◽  
Dongsheng He ◽  
Liangbin Xu ◽  
Yufa He ◽  
...  
2020 ◽  
Vol 8 (4) ◽  
pp. 1337-1352 ◽  
Author(s):  
Yiwei Yang ◽  
Hongwu Zhu ◽  
Dongsheng He ◽  
Changcheng Du ◽  
Liangbin Xu ◽  
...  

2021 ◽  
Vol 25 (4 Part B) ◽  
pp. 3053-3061
Author(s):  
Linfeng Zhang ◽  
Dongsheng He ◽  
Ya Tan ◽  
Liangbin Xu

The K-shaped seal assembly is composed of K-shaped metal seal, high temperature nickel base alloy (GH4169). Its sealing performance directly affects the reliability and stability of flow control system. The 2-D axisymmetric K-shaped metal seal is abstracted as the combination of interference fit model and cantilever beam model. Considering the influence of temperature on the seal, based on the 2-D constitutive relation of elastic medium and heat conduction theory, the theoretical model between contact stress and self variation of K-shaped metal seal ring is deduced by using inverse method. Using ABAQUS thermal structure coupling analysis method, the thermal mechanical coupling finite element model of K-shaped seal assembly is established. The theoretical analytical solution proposed in this paper can be used to calculate the approximate solution of contact stress of radial metal seal under current oilfield conditions, and provides theoretical support for the numerical calculation of thermal stress of radial metal seal.


2014 ◽  
Vol 2014 (0) ◽  
pp. _G0210202--_G0210202-
Author(s):  
Shinji MATSUSHITA ◽  
Cyrus SAFINYA ◽  
Shoji TAKADA

2021 ◽  
Author(s):  
Lisa Ann Brenskelle ◽  
Martin Bermudez Morles ◽  
Lauren Annette Flores

Abstract Slug flow in multiphase flowlines can cause operational instabilities which, when severe, lead to mechanical damage or even shutdown of processing facilities. While a number of control schemes to handle slugging have been published, many of them require subsea instrumentation or make use of calculated "pseudo-variables" for control, values which have no real physical meaning. Hydrodynamic slugging was anticipated during design of a new facility in Angola, and a simulation study demonstrated that a control scheme from the published literature could be applied effectively to control the slugging. However, that solution was rejected because of the use of a pseudo-variable as the principal control point. Therefore, a novel control scheme was developed and tested on simulation for both hydrodynamic slugging and severe riser-induced slugging and later patented.(1,2) The project implemented the novel active slugging control using a topsides control valve and topsides instrumentation. While a pseudo-variable, a pseudo-flow controller, was employed, it was part of a cascade scheme such that the principal control variable was a real topside pressure measurement. Upon commissioning, slugging at the facility was found to be more severe than anticipated during design, but the novel active slug control scheme was effective in controlling incoming slugs.


Author(s):  
Yiwei Yang ◽  
Hongwu Zhu ◽  
Yiwei Yang ◽  
Dongsheng He ◽  
Yan Zheng ◽  
...  

Abstract Intelligent wells armed with the interval control valve (ICV) are more and more widely applied in the oilfields. In an ICV, the metal seal pair composed of the metal seal ring and the sliding sleeve is designed to isolate the produced fluid flow between the casing annulus and the tubing. The evaluation of the metal seals for ICVs is necessary to enhance the reliability. In this paper, the influences of medium pressure and initial interference on the contact mechanical behaviors of the metal seal for the ICV are studied by using finite element analysis (FEA) when both of the metal seal pair elements have roundness errors. The results indicate that when the both long axes of the metal seal pair’s elliptical sections coincide or are orthogonal, the contact stresses on the core area for the seal face present cosine or sine curve distributions. Each distribution curve becomes smoother with the increase of medium pressure, initial interference or the reduction of sliding sleeve roundness error. And for the contact stress distribution curves, the maximum at the peaks and troughs and the average increase with the increase of the medium pressure, the initial interference and the roundness error of the sliding sleeve. Moreover, when the angle between the metal seal pair elliptical sections’ long axes increases from 0 ° to 90 °, the contact stress distribution curves on the core area for the seal face change from cosine to sine type, and the maximum at the peaks and troughs and the average first decrease and then increase. The relationship curves between the maximum or average contact stress and the angle of two long axes are approximately symmetrical about the line θ = 45° . This paper provides a simulation evaluation for the ICV metal seal pair with roundness error.


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