Analysis of the Exit Flow Angle and Characteristics of Flow in Axial Turbine Cascades

2021 ◽  
Author(s):  
Narmin B. Hushmandi ◽  
Per Askebjer ◽  
Magnus Genrup
Author(s):  
Hafiz M Hassan ◽  
Adeel Javed ◽  
Asif H Khoja ◽  
Majid Ali ◽  
Muhammad B Sajid

A clear understanding of the flow characteristics in the older generation of industrial gas turbines operating with silo combustors is important for potential upgrades. Non-uniformities in the form of circumferential and radial variations in internal flow properties can have a significant impact on the gas turbine stage performance and durability. This paper presents a comprehensive study of the underlying internal flow features involved in the advent of non-uniformities from twin-silo combustors and their propagation through a single axial turbine stage of the Siemens v94.2 industrial gas turbine. Results indicate the formation of strong vortical structures alongside large temperature, pressure, velocity, and flow angle deviations that are mostly located in the top and bottom sections of the turbine stage caused by the excessive flow turning in the upstream tandem silo combustors. A favorable validation of the simulated exhaust gas temperature (EGT) profile is also achieved via comparison with the measured data. A drop in isentropic efficiency and power output equivalent to 2.28% points and 2.1 MW, respectively is observed at baseload compared to an ideal straight hot gas path reference case. Furthermore, the analysis of internal flow topography identifies the underperforming turbine blading due to the upstream non-uniformities. The findings not only have implications for the turbine aerothermodynamic design, but also the combustor layout from a repowering perspective.


Author(s):  
Narmin B. Hushmandi ◽  
Per Askebjer ◽  
Magnus Genrup

Abstract Despite a wealth of sophisticated CFD-methods, most designs are still based on one-dimensional and two-dimensional inviscid analytical tools. In such methods, realistic loss and angle assessment are indeed critical in order to arrive at correct loading, flow coefficient and reaction. The selected values are normally retained through the detailed design sequence for each iteration. This means that the throat sizing and hence the gauge angle is largely based on the early design work within the through-flow environment. Even one-degree error in angle estimation will turn into a rather large capacity error. For most designs, the exchange rate between capacity and gauge angle is on the order of 3–5 percent, per degree exit angle. In a previous publication, a methodology and equations were presented to assess the exit flow in an axial turbine blade row by Mamaev in Russian nomenclature and the tangential coordinate system. The approach, provided a unified and flow-physics based method for assessing exit angles from the geometry features like gauge angle, uncovered turning and flow features like Laval number, etc. Analysis of those formulas showed good agreement with physical flow pattern in real cascades for sub and transonic blade cascades. In this work, the same basic principal procedure is followed by employing the more international agreed nomenclature of blades such as an axial reference plane and Mach number. In the current work, the one-dimensional analysis results were compared with the three dimensional numerical modelling of a full annulus two-stage turbine. Analysis of the results showed the inherent unsteadiness specially outside the rotor blade cascades, however, comparison of the mass averaged exit angle with the one dimensional analysis showed satisfactory agreement.


1987 ◽  
Vol 109 (2) ◽  
pp. 186-193 ◽  
Author(s):  
A. Yamamoto

The present study intends to give some experimental information on secondary flows and on the associated total pressure losses occurring within turbine cascades. Part 1 of the paper describes the mechanism of production and development of the loss caused by secondary flows in a straight stator cascade with a turning angle of about 65 deg. A full representation of superimposed secondary flow vectors and loss contours is given at fourteen serial traverse planes located throughout the cascade. The presentation shows the mechanism clearly. Distributions of static pressures and of the loss on various planes close to blade surfaces and close to an endwall surface are given to show the loss accumulation process over the surfaces of the cascade passage. Variation of mass-averaged flow angle, velocity and loss through the cascade, and evolution of overall loss from upstream to downstream of the cascade are also given. Part 2 of the paper describes the mechanism in a straight rotor cascade with a turning angle of about 102 deg.


1970 ◽  
Vol 12 (1) ◽  
pp. 48-59 ◽  
Author(s):  
J. Dunham

Theories and experiments on secondary losses in axial turbine cascades without end clearance are reviewed. A formula is given which correlates the effect of blade loading on secondary losses more successfully than hitherto. However, it is also shown that secondary losses increase with upstream wall boundary layer thickness. Only a tentative expression for that effect can be suggested. In order to predict secondary losses reliably more must be known about these wall boundary layers.


Author(s):  
Daria Kolmakova ◽  
Grigorii Popov ◽  
Oleg Baturin ◽  
Alexander Krivcov

The quantification of geometric and physical variables uncertainty impact on turbomachinery row workflow was conducted using several untwisted airfoil cascades of axial turbine nozzle blades with uniform section throughout the channel height. Profile loss coefficient, mass flow parameter, outlet flow angle were accepted as controlled performance criteria. The series of computational calculations were carried out for these cascades. The first group of calculations was aimed at the identification of the impact of geometric parameters uncertainty on nozzle blades parameters. The second group of calculations was conducted for identifying the studied parameters depending on the flow parameters changes that are used as boundary conditions in the simulation. The obtained results showed that initial data uncertainty in CFD calculations has a significant impact on the obtained quantitative estimates. The difference between calculated data modified in accordance with the geometry technological tolerances and workflow parameters measurement error may exceed 5% by value of the considered criteria.


Author(s):  
Martin Aubé ◽  
Charles Hirsch

The analysis and design methods used for turbomachinery components are mostly based on steady aerodynamics, neglecting the important unsteady nature of the flow field. An improvement in performance can however be achieved with a prior understanding, evaluation and modeling of the main unsteady loss sources generated in rotor/stator interactions, through new advanced experimental data coupled to systematic and controlled numerical simulations performed at the full unsteady level of approximation. But such calculations are even nowadays challenges to the CFD community, due to their high requirement in computer resources. To investigate the importance of unsteady loss mechanisms, a 1-1/2 axial turbine stage has been resolved at both quasi-steady and fully unsteady levels of approximation. In order to reduce the demand on computer resources, a scaling procedure can be applied to retrieve equal pitch distance on both sides of each rotor/stator interface. The space and time flow periodicity are then uncoupled and the unsteady flowfield may be resolved on a reduced number of blade passages per row without having to consider any time periodicity in the boundary treatment. The grid scaling however affects the turbine total pressure ratio and the position and strength of secondary flows, as the pitch-to-chord ratio is not kept constant. This effect is analyzed in the paper, with the objective to assess the associated approximation errors. Steady and unsteady numerical simulations are compared with the experimental data along three measuring stations placed downstream of each blade row. Even if steady results are in good agreement and allow capturing the main flow structures of the turbine stage, only the fully unsteady calculation resolves the complex loss mechanisms encountered mainly in the rotor and downstream stator components. These unsteady interactions are observed through time variations of the entropy, absolute flow angle and static pressure.


Author(s):  
Stefan aus der Wiesche ◽  
Steffen Wulff ◽  
Felix Reinker ◽  
Karsten Hasselmann

A large number of approaches have been made to predict the total pressure loss coefficients and flow deviation angles to the geometry of turbine cascades and the incoming flow. Students feel typically uncomfortable when faced with turbine loss coefficients during their education, and it is challenging to fully understand turbine losses only by means of theory. The integration of a turbine cascade facility into academic courses might be useful but such test facilities are expensive or not available for a large number of engineering schools. To overcome this issue, a cost-efficient test rig for measurements of the flow through a two-dimensional cascade of turbine blades was designed. This test rig enabled the measurement of the flow through a blade cascade and the formation of wakes. The effect of the inlet flow angle on the cascade performance was investigated easily by students. Based on own measurements, the students were able to apply the most prominent approaches for determining loss coefficients. Furthermore, they compared their results with literature data and predictions of available correlations. By doing that, the importance of blade spacing and Reynolds number level on profile loss coefficients became more transparent and invited to further studies.


2003 ◽  
Vol 125 (2) ◽  
pp. 308-314 ◽  
Author(s):  
C. Cravero ◽  
A. Satta

Turbomachinery flows can nowadays be investigated using several numerical techniques to solve the full set of Navier-Stokes equations; nevertheless the accuracy in the computation of losses is still a challenging topic. The paper describes a time-marching method developed by the authors for the integration of the Reynolds averaged Navier-Stokes equations in turbomachinery cascades. The attention is focused on turbine sections and the computed aerodynamic performances (outlet flow angle, profile loss, etc.,) are compared to experimental data and/or correlations. The need for this kind of CFD analysis tools is stressed for the substitution of standard correlations when a new blade is designed.


Author(s):  
A. Yamamoto

The present study intends to give some experimental information on secondary flows and on the associated total pressure losses occurring within turbine cascades. Part 1 of the paper describes the mechanism of production and development of the loss caused by secondary flows in a straight stator cascade with a turning angle of about 65°. A full representation of superimposed secondary flow vectors and loss contours is given at serial fourteen traverse planes located throughout the cascade, which shows the mechanism clearly. Distributions of static pressures and of the loss on various planes close to blade surfaces and close to an endwall surface are given to show the loss accumulation process over the surfaces of the cascade passage. Variation of mass-averaged flow angle, velocity and loss through the cascade, and evolution of overall loss from upstream to downstream of the cascade are also given. Part 2 of the paper describes the mechanism in a straight rotor cascade with a turning angle of about 102°.


Author(s):  
F. Taremi ◽  
S. A. Sjolander ◽  
T. J. Praisner

The current two part paper presents the results of an experimental investigation of the endwall flows in four transonic linear turbine cascades with two levels of flow turning: 90° and 112° of total flow turning, respectively. For each case, two levels of aerodynamic loading were examined. Part I of the paper examines the low-turning case. A seven-hole pressure probe was used to document the flow fields downstream of the cascades. The experimental results include blade surface pressure distributions, total pressure losses, secondary kinetic energy and streamwise vorticity distributions. The turbine cascades considered in Part I are referred to as SL3F and SL4F (exit Mach number ≈ 0.8). The airfoils have the same inlet and outlet design flow angles, but different aerodynamic loading levels: SL4F has a Zweifel coefficient that is 30% higher than that for SL3F. The midspan flow measurements indicate that SL4F produces higher profile losses than SL3F. SL4F also exhibits stronger secondary flow with larger exit flow-angle variations. Consequently, SL4F produces higher secondary losses. Growth of secondary losses has been documented by collecting additional measurements downstream of the SL3F cascade. Vortex dissipation and endwall boundary layer growth result in additional secondary losses. The loss coefficients and the secondary flow parameters are integrated over the entire measurement plane to present their individual contributions to total entropy generation. In this context, the profile and secondary loss results from two different loss-breakdown schemes are presented and compared. The treatment of near-endwall losses in the absence of detailed pressure probe results is also discussed here.


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