Experimental Study of the Endwall Heat Transfer of a Transonic Nozzle Guide Vane With Upstream Jet Purge Cooling: Part 2 \u2014 Effect of Combustor-NGV Misalignment

2021 ◽  
Author(s):  
Shuo Mao ◽  
Ridge Sibold ◽  
Wing Ng ◽  
Hongzhou Xu ◽  
Michael Fox
Author(s):  
Shuo Mao ◽  
Ridge A. Sibold ◽  
Stephen Lash ◽  
Wing F. Ng ◽  
Hongzhou Xu ◽  
...  

Abstract Nozzle guide vane platforms often employ complex cooling schemes to mitigate ever-increasing thermal loads on endwall. Understanding the impact of advanced cooling schemes amid the highly complex three-dimensional secondary flow is vital to engine efficiency and durability. This study analyzes and describes the effect of coolant to mainstream blowing ratio, momentum ratio and density ratio for a typical axisymmetric converging nozzle guide vane platform with an upstream doublet staggered, steep-injection, cylindrical hole jet purge cooling scheme. Nominal flow conditions were engine representative and as follows: Maexit = 0.85, Reexit/Cax = 1.5 × 106 and an inlet large-scale freestream turbulence intensity of 16%. Two blowing ratios were investigated, each corresponding to upper and lower engine extrema at M = 3.5 and 2.5, respectively. For each blowing ratio, the coolant to mainstream density ratio was varied between DR = 1.2, representing typical experimental neglect of coolant density, and DR = 1.95, representative of typical engine conditions. An optimal coolant momentum ratio between = 6.3 and 10.2 is identified for in-passage film effectiveness and net heat flux reduction, at which the coolant suppresses and overcomes secondary flows but imparts minimal turbulence and remains attached to endwall. Progression beyond this point leads to cooling effectiveness degradation and increased endwall heat flux. Endwall heat transfer does not scale well with one single parameter; increasing with increasing mass flux for the low density case but decreasing with increasing mass flux of high density coolant. From the results gathered, both coolant to mainstream density ratio and blowing ratio should be considered for accurate testing, analysis and prediction of purge jet cooling scheme performance.


1992 ◽  
Vol 114 (1) ◽  
pp. 147-154 ◽  
Author(s):  
T. Arts ◽  
M. Lambert de Rouvroit

This contribution deals with an experimental aero-thermal investigation around a highly loaded transonic turbine nozzle guide vane mounted in a linear cascade arrangement. The measurements were performed in the von Karman Institute short duration Isentropic Light Piston Compression Tube facility allowing a correct simulation of Mach and Reynolds numbers as well as of the gas to wall temperature ratio compared to the values currently observed in modern aero engines. The experimental program consisted of flow periodicity checks by means of wall static pressure measurements and Schlieren flow visualizations, blade velocity distribution measurements by means of static pressure tappings, blade convective heat transfer measurements by means of platinum thin films, downstream loss coefficient and exit flow angle determinations by using a new fast traversing mechanism, and free-stream turbulence intensity and spectrum measurements. These different measurements were performed for several combinations of the free-stream flow parameters looking at the relative effects on the aerodynamic blade performance and blade convective heat transfer of Mach number, Reynolds number, and free-stream turbulence intensity.


Author(s):  
Prasert Prapamonthon ◽  
Bo Yin ◽  
Guowei Yang ◽  
Mohan Zhang

Abstract To obtain high power and thermal efficiency, the 1st stage nozzle guide vanes of a high-pressure turbine need to operate under serious circumstances from burned gas coming out of combustors. This leads to vane suffering from effects of high thermal load, high pressure and turbulence, including flow-separated transition. Therefore, it is necessary to improve vane cooling performance under complex flow and heat transfer phenomena caused by the integration of these effects. In fact, these effects on a high-pressure turbine vane are controlled by several factors such as turbine inlet temperature, pressure ratio, turbulence intensity and length scale, vane curvature and surface roughness. Furthermore, if the vane is cooled by film cooling, hole configuration and blowing ratio are important factors too. These factors can change the aerothermal conditions of the vane operation. The present work aims to numerically predict sensitivity of cooling performances of the 1st stage nozzle guide vane under aerodynamic and thermal variations caused by three parameters i.e. pressure ratio, coolant inlet temperature and height of vane surface roughness using Computational Fluid Dynamics (CFD) with Conjugate Heat Transfer (CHT) approach. Numerical results show that the coolant inlet temperature and the vane surface roughness parameters have significant effects on the vane temperature, thereby affecting the vane cooling performances significantly and sensitively.


Author(s):  
Tony Arts ◽  
Muriel Lambert De Rouvroit

This contribution deals with an experimental aero-thermal investigation around a highly loaded transonic turbine nozzle guide vane mounted in a linear cascade arrangement. The measurements were performed in the von Karman Institute short duration Isentropic Light Piston Compression Tube facility allowing a correct simulation of Mach and Reynolds numbers as well as of the gas to wall temperature ratio compared to the values currently observed in modern aero engines. The experimental programme consisted of flow periodicity checks by means of wall static pressure measurements and Schlieren flow visualizations, blade velocity distribution measurements by means of static pressure tappings, blade convective heat transfer measurements by means of platinum thin films, downstream loss coefficient and exit flow angle determinations by using a new fast traversing mechanism and freestream turbulence intensity and spectrum measurements. These different measurements were performed for several combinations of the freestream flow parameters looking at the relative effects on the aerodynamic blade performance and blade convective heat transfer of Mach number, Reynolds number and freestream turbulence intensity.


2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Ioanna Aslanidou ◽  
Budimir Rosic

This paper presents an experimental investigation of the concept of using the combustor transition duct wall to shield the nozzle guide vane leading edge. The new vane is tested in a high-speed experimental facility, demonstrating the improved aerodynamic and thermal performance of the shielded vane. The new design is shown to have a lower average total pressure loss than the original vane, and the heat transfer on the vane surface is overall reduced. The peak heat transfer on the vane leading edge–endwall junction is moved further upstream, to a region that can be effectively cooled as shown in previously published numerical studies. Experimental results under engine-representative inlet conditions showed that the better performance of the shielded vane is maintained under a variety of inlet conditions.


Author(s):  
Arun Kumar Pujari ◽  
Bhamidi Prasad ◽  
Nekkanti Sitaram

Experimental and computational heat transfer investigations are reported in the interior side of a nozzle guide vane (NGV) subjected to combined impingement and film cooling. The domain of study is a two dimensional five-vane cascade having four passages. Each vane has a chord length of 228 mm and the pitch distance between the vanes is 200 mm. The vane internal surface is cooled by dry air supplied through the two impingement inserts: the front and the aft. The mass flow through the impingement chamber is varied, for a fixed spacing (H) to jet diameter (d) ratio of 1.2. The surface temperature distributions, at certain locations of the vane interior, are measured by pasting strips of liquid crystal sheets. The vane interior surface temperature distribution is also obtained by computations carried out by using Shear stress transport (SST) k-ω turbulence model in the ANSY FLUENT-14 flow solver. The computational data are in good agreement with the measured values of temperature. The internal heat transfer coefficients are thence determined along the leading edge and the mid span region from the computational data.


2020 ◽  
Vol 37 (4) ◽  
pp. 327-342
Author(s):  
Arun Kumar Pujari ◽  
B. V. S. S. S Prasad ◽  
Nekkanti Sitaram

AbstractThe effect of conjugate heat transfer is investigated on a first stage nozzle guide vane (NGV) of a high pressure gas turbine which has both impingement and film cooling holes. The study is carried out computationally by considering a linear cascade domain, having two passages formed between the vanes, with a chord length of 228 mm and spacing of 200 mm. The effect of (i) coolant and mainstream Reynolds numbers, (ii) thermal conductivity (iii) temperature difference between the mainstream and coolant at the internal surface of the nozzle guide vane are investigated under conjugate thermal condition. The results show that, with increasing coolant Reynolds number the lower conducting material shows larger percentage decrease in surface temperature as compared to the higher conducting material. However, the internal surface temperature is nearly independent of mainstream Reynolds number variation but shows significant variation for higher conducting material. Further, the temperature gradient within the solid thickness of NGV is higher for the lower conductivity material.


Author(s):  
Arun Kumar Pujari ◽  
B. V. S. S. S. Prasad ◽  
Nekkanti Sitaram

Experimental and computational heat transfer investigations are reported on the interior side of a nozzle guide vane (NGV) subjected to combined impingement and film cooling. The domain of study is a two-dimensional five-vane cascade having a space chord ratio of 0.88. The vane internal surface is cooled by dry air, supplied through the two impingement inserts: the front and the aft. The blowing ratio (ρcVc/ρmVm) is varied systematically by varying the coolant mass flow through the impingement chamber and also by changing the mainstream Reynolds number, but by keeping a fixed spacing (H) to jet diameter (d) ratio of 1.2. The surface temperature distributions, at certain locations of the vane interior surface, are measured by pasting strips of liquid crystal sheets. The vane interior surface temperature distribution is also obtained by the computations carried out by using shear stress transport (SST) k–ω turbulence model in the flow solver ansys fluent-14. The computational data are in good agreement with the measured values of temperature. The internal heat transfer coefficients are thence determined from the computational data. The results show that, when the blowing ratio is increased by increasing the coolant flow rate, the average internal surface temperature decreases. However, when the blowing ratio is varied by increasing the mainstream Reynolds number, the internal surface temperature increases. Further, the temperature variations are different all along the internal surface from the leading edge to the trailing edge and are largely dependent on the coolant flow distributions on the internal as well as the external sides.


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