Transport Phenomena During Solidification Processing of Functionally Graded Composites by Sedimentation

2000 ◽  
Vol 123 (2) ◽  
pp. 368-375 ◽  
Author(s):  
J. W. Gao ◽  
C. Y. Wang
Keyword(s):  
Volume Fraction ◽  
Pure Water ◽  
Particle Volume Fraction ◽  
Solidification Process ◽  
Processing Parameters ◽  
Functionally Graded ◽  
Particle Volume ◽  
Solidification Model ◽  
Free Zone ◽  
Free Region

A combined experimental and numerical investigation of the solidification process during gravity casting of functionally graded materials (FGMs) is conducted. Focus is placed on understanding the interplay between the freezing front dynamics and particle transport during solidification. Transparent model experiments were performed in a rectangular ingot using pure water and succinonitrile (SCN) as the matrix and glass beads as the particle phase. The time evolutions of local particle volume fractions were measured in situ by bifurcated fiber optical probes working in the reflection mode. The effects of important processing parameters were explored. It is found that there exists a particle-free zone in the top portion of the solidified ingot, followed by a graded particle distribution region towards the bottom. Higher superheat results in slower solidification and hence a thicker particle-free zone and a higher particle concentration near the bottom. The higher initial particle volume fraction leads to a thinner particle-free region. Lower cooling temperatures suppress particle settling. A one-dimensional multiphase solidification model was also developed, and the model equations were solved numerically using a fixed-grid, finite-volume method. The model was then validated against the experimental results and subsequently used as a tool for efficient computational prototyping of an Al/SiC FGM.

Solidification Processing of Functionally Graded Materials by Sedimentation

1999 ◽  
Author(s):  
J. W. Gao ◽  
S. J. White ◽  
C. Y. Wang
Keyword(s):  
Functionally Graded Materials ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Computer Code ◽  
Functionally Graded ◽  
Particle Volume ◽  
Particle Sedimentation ◽  
Graded Materials ◽  
Free Zone ◽  
Free Region

Abstract A combined experimental and numerical investigation of the solidification process during gravity casting of functionally graded materials (FGMs) is conducted. Focus is placed on the interplay between the freezing front propagation and particle sedimentation. Experiments were performed in a rectangular ingot using pure substances as the matrix and glass beads as the particle phase. The time evolutions of local particle volume fractions were measured by bifurcated fiber optical probes working in the reflection mode. The effects of various processing parameters were explored. It is found that there exists a particle-free zone in the top portion of the solidified ingot, followed by a graded particle distribution region towards the bottom. Higher superheat results in slower solidification and hence a thicker particle-free zone and a higher particle concentration near the bottom. The higher initial particle volume fraction leads to a thinner particle-free region. Lower cooling temperatures suppress particle settling. A one-dimensional solidification model was also developed, and the model equations were solved numerically using a fixed-grid, finite-volume method. The model was then validated against the experimental results, and the validated computer code was used as a tool for efficient computational prototyping of an Al/SiC FGM.

Role of the primary phase particles during the peritectic solidification of Y-123 superconducting oxides

2001 ◽  
Vol 16 (8) ◽  
pp. 2229-2238 ◽  
Author(s):  
M. Kambara ◽  
M. Yoshizumi ◽  
T. Umeda ◽  
K. Miyake ◽  
K. Murata ◽  
...  
Keyword(s):  
Growth Rate ◽  
Steady State ◽  
Volume Fraction ◽  
Diffusion Flux ◽  
Particle Volume Fraction ◽  
Growth Conditions ◽  
Primary Phase ◽  
Particle Volume ◽  
Solidification Model ◽  
Superconducting Oxides

Non-steady-state solidification of YBa2Cu3O6+δ(Y-123) superconducting oxides was observed by the isothermal undercooling experiment. A sudden decrease in crystal growth rate was found for all the Y-123 samples processed at the different temperatures and from the different Y2BaCuO5(Y-211) contents in the initial composition. Quantitative analysis revealed that the Y-211 particles are pushed by the Y-123 crystal and accumulate in the liquid during solidification. It is also found that the particle volume fraction increased and reached a constant value of about 0.6, when the growth rate decreased abruptly, regardless of a variety of growth conditions. A simple solidification model is developed to interpret the experimental observation. This model shows that particle accumulation, as a result of the particle-pushing behavior, causes less connectivity of the liquid and thereby decreases the liquid diffusion flux, which is responsible for the non-steady-state solidification of Y-123.

scholarly journals Particle Distribution and Orientation in Al-Al3Zr and Al-Al3Ti FGMs Produced by the Centrifugal Method

2005 ◽  
Vol 492-493 ◽  
pp. 609-614 ◽  
Author(s):  
P.D. Sequeira ◽  
Yoshimi Watanabe ◽  
L.A. Rocha
Keyword(s):  
Centrifugal Force ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Intermetallic Particle ◽  
Knoop Hardness ◽  
Functionally Graded ◽  
Particle Volume ◽  
Centrifugal Method ◽  
Intermetallic Particles ◽  
Force Direction

Al-Al3Zr and Al-Al3Ti functionally graded materials (FGMs) were produced by a centrifugal method from Al-5wt% Zr and Al-5wt% Ti alloys, respectively. Applied centrifugal forces were 30, 60 and 120G (units of gravity). Microstructural characterization was performed to evaluate the intermetallic particles’ distribution and orientation. Knoop hardness tests were carried out, with the indenter’s long diameter normal to the centrifugal force direction. Both the Al3Zr and the Al3Ti intermetallic particles are platelet in morphology. These platelets tend to be oriented normal to the centrifugal force direction. Higher applied centrifugal force increases both the intermetallic platelet volume fraction as well as their orientation in the outer regions of the fabricated FGM rings. Also higher orientation and volume fraction distribution are observed in the Al- Al3Ti FGMs. Knoop hardness measurements in general follow the same trend as the intermetallic particle volume fraction for each sample.

scholarly journals Microstructure Characterization of Aluminium Syntactic Functionally Graded Composites Containing Hollow Ceramic Microspheres Manufactured by Radial Centrifugal Casting

2008 ◽  
Vol 587-588 ◽  
pp. 207-211 ◽  
Author(s):  
S.C. Ferreira ◽  
Alexandre Velhinho ◽  
L.A. Rocha ◽  
Francisco Manuel Braz Fernandes
Keyword(s):  
Metal Matrix ◽  
Radial Direction ◽  
Volume Fraction ◽  
Centrifugal Casting ◽  
Particle Volume Fraction ◽  
Particle Diameter ◽  
Functionally Graded ◽  
Particle Volume ◽  
Centrifugally Cast ◽  
Functionally Graded Composites

Syntactic functionally graded metal matrix composites (SFGMMC) are a class of metallic foams in which closed porosity results from the presence of hollow ceramic microspheres (microballoons), whose spatial distribution varies continuously between the inner and the outer section of the part, thus resulting in a continuous variation in properties. In this work, aluminiumbased SFGMMC rings were fabricated by radial centrifugal casting. The graded composition along the radial direction is controlled mainly by the difference in the centrifugal forces which act on the molten metal matrix and the ceramic particles, due to their dissimilar densities. In this case where the density of the SiO2-Al2O3 microballoons is lower than that of molten aluminium, the particles show a tendency to remain closer to the inner periphery of the ring. Thus the microballoon volume fraction increases along the radial direction of the ring from the outer to the inner periphery; in other words, the particle-rich zone is limited to an inner layer of the ring. Precursor conventional MMCs were prepared by stir-casting from the constituent materials, by homogeneously dispersing commercial SiO2-Al2O3 microballoons (particle size: 50 µm; particle volume fraction: 5 and 10 %) within a molten commercial Al-7Si-0.3Mg (A356) alloy. The resulting MMCs were then re-melt and centrifugally cast in order to produce the functionally graded composites. Particle gradients in the centrifugally cast composites were investigated by quantitative image analysis of optical micrographs (for the estimation of the particle volume fraction, mean particle diameter and porosity volume fraction).

scholarly journals Performance improvement of double-tube gas cooler in CO2 refrigeration system using nanofluids

2015 ◽  
Vol 19 (1) ◽  
pp. 109-118 ◽  
Author(s):  
Jahar Sarkar
Keyword(s):  
Performance Improvement ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Cooling Capacity ◽  
Inlet Temperature ◽  
Refrigeration Cycle ◽  
Particle Volume ◽  
Transcritical Carbon Dioxide ◽  
The Given ◽  
Theoretical Analyses

The theoretical analyses of the double-tube gas cooler in transcritical carbon dioxide refrigeration cycle have been performed to study the performance improvement of gas cooler as well as CO2 cycle using Al2O3, TiO2, CuO and Cu nanofluids as coolants. Effects of various operating parameters (nanofluid inlet temperature and mass flow rate, CO2 pressure and particle volume fraction) are studied as well. Use of nanofluid as coolant in double-tube gas cooler of CO2 cycle improves the gas cooler effectiveness, cooling capacity and COP without penalty of pumping power. The CO2 cycle yields best performance using Al2O3-H2O as a coolant in double-tube gas cooler followed by TiO2-H2O, CuO-H2O and Cu-H2O. The maximum cooling COP improvement of transcritical CO2 cycle for Al2O3-H2O is 25.4%, whereas that for TiO2-H2O is 23.8%, for CuO-H2O is 20.2% and for Cu-H2O is 16.2% for the given ranges of study. Study shows that the nanofluid may effectively use as coolant in double-tube gas cooler to improve the performance of transcritical CO2 refrigeration cycle.

A simulation and experimental study on particle volume fraction of PMMA suspension in centrifugal fields

2021 ◽  
Author(s):  
Yosephus Ardean Kurnianto Prayitno ◽  
Tong Zhao ◽  
Yoshiyuki Iso ◽  
Masahiro Takei
Keyword(s):  
Experimental Study ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Particle Volume

Shock-Induced Multiphase Instability in a High Volume Fraction Finite-Thickness Particle Layer

2021 ◽  
Author(s):  
Bertrand Rollin ◽  
Frederick Ouellet ◽  
Bradford Durant ◽  
Rahul Babu Koneru ◽  
S. Balachandar
Keyword(s):  
Shock Tube ◽  
Volume Fraction ◽  
Solid Phase ◽  
Particle Volume Fraction ◽  
Finite Thickness ◽  
Spherical Particles ◽  
Shock Strength ◽  
Particle Volume ◽  
Particle Cloud ◽  
Particle Layer

Abstract We study the interaction of a planar air shock with a perturbed, monodispersed, particle curtain using point-particle simulations. In this Eulerian-Lagrangian approach, equations of motion are solved to track the position, momentum, and energy of the computational particles while the carrier fluid flow is computed in the Eulerian frame of reference. In contrast with many Shock-Driven Multiphase Instability (SDMI) studies, we investigate a configuration with an initially high particle volume fraction, which produces a strongly two-way coupled flow in the early moments following the shock-solid phase interaction. In the present study, the curtain is about 4 mm in thickness and has a peak volume fraction of about 26%. It is composed of spherical particles of d = 115μm in diameter and a density of 2500 kg.m−3, thus replicating glass particles commonly used in multiphase shock tube experiments or multiphase explosive experiments. We characterize both the evolution of the perturbed particle curtain and the gas initially trapped inside the particle curtain in our planar three-dimensional numerical shock tube. Control parameters such as the shock strength, the particle curtain perturbation wavelength and particle volume fraction peak-to-trough amplitude are varied to quantify their influence on the evolution of the particle cloud and the initially trapped gas. We also analyze the vortical motion in the flow field. Our results indicate that the shock strength is the primary contributor to the cloud particle width. Also, a classic Richtmyer-Meshkov instability mixes the gas initially trapped in the particle curtain and the surrounding gas. Finally, we observe that the particle cloud contribute to the formation of longitudinal vortices in the downstream flow.

Alignment of Nanoplates in Lamellar Diblock Copolymer Domains and the Effect of Particle Volume Fraction on Phase Behavior

2018 ◽  
Vol 7 (12) ◽  
pp. 1400-1407 ◽  
Author(s):  
Nadia M. Krook ◽  
Jamie Ford ◽  
Manuel Maréchal ◽  
Patrice Rannou ◽  
Jeffrey S. Meth ◽  
...  
Keyword(s):  
Phase Behavior ◽  
Diblock Copolymer ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Particle Volume
Sign in / Sign up

Export Citation Format

Share Document