Dynamic Simulation of Full Startup Procedure of Heavy-Duty Gas Turbines

2002 ◽  
Vol 124 (3) ◽  
pp. 510-516 ◽  
Author(s):  
J. H. Kim ◽  
T. W. Song ◽  
T. S. Kim ◽  
S. T. Ro
Keyword(s):  
Gas Turbines ◽  
Guide Vane ◽  
Inlet Guide Vane ◽  
Stable Operation ◽  
Heavy Duty ◽  
Operating Characteristics ◽  
Fully Implicit ◽  
Full Speed ◽  
Heavy Duty Gas Turbine ◽  
Stage Characteristic

A simulation program for transient analysis of the startup procedure of heavy duty gas turbines for power generation has been constructed. Unsteady one-dimensional conservation equations are employed and equation sets are solved numerically using a fully implicit method. A modified stage-stacking method has been adopted to estimate the operation of the compressor. Compressor stages are grouped into three categories (front, middle, rear), to which three different stage characteristic curves are applied in order to consider the different low-speed operating characteristics. Representative startup sequences were adopted. The dynamic behavior of a representative heavy duty gas turbine was simulated for a full startup procedure from zero to full speed. Simulated results matched the field data and confirmed unique characteristics such as the self-sustaining and the possibility of rear-stage choking at low speeds. Effects of the estimated schedules on the startup characteristics were also investigated. Special attention was paid to the effects of modulating the variable inlet guide vane on startup characteristics, which play a key role in the stable operation of gas turbines.

Dynamic Simulation of Full Start-Up Procedure of Heavy Duty Gas Turbines

2001 ◽  
Author(s):  
J. H. Kim ◽  
T. W. Song ◽  
T. S. Kim ◽  
S. T. Ro
Keyword(s):  
Gas Turbines ◽  
Guide Vane ◽  
Inlet Guide Vane ◽  
Stable Operation ◽  
Heavy Duty ◽  
Operating Characteristics ◽  
Fully Implicit ◽  
Start Up ◽  
Full Speed ◽  
Stage Characteristic

A simulation program for transient analysis of the start-up procedure of heavy duty gas turbines for power generation has been constructed. Unsteady one-dimensional conservation equations are used and equation sets are solved numerically using a fully implicit method. A modified stage-stacking method has been adopted to estimate the operation of the compressor. Compressor stages are grouped into three categories (front, middle, rear), to which three different stage characteristic curves are applied in order to consider the different low-speed operating characteristics. Representative start-up sequences were adopted. The dynamic behavior of a representative heavy duty gas turbine was simulated for a full start-up procedure from zero to full speed. Simulated results matched the field data and confirmed unique characteristics such as the self-sustaining and the possibility of rear-stage choking at low speeds. Effects of the estimated schedules on the start-up characteristics were also investigated. Special attention was paid to the effects of modulating the variable inlet guide vane on start-up characteristics, which play a key role in the stable operation of gas turbines.

scholarly journals Gas turbine efficiency and ramp rate improvement through compressed air injection

2020 ◽  
pp. 095765092093208 ◽  
Author(s):  
Kamal Abudu ◽  
Uyioghosa Igie ◽  
Orlando Minervino ◽  
Richard Hamilton
Keyword(s):  
Gas Turbine ◽  
Guide Vane ◽  
Injection Rate ◽  
Inlet Guide Vane ◽  
Heavy Duty ◽  
Part Load ◽  
Surge Margin ◽  
Rate Improvement ◽  
Heavy Duty Gas Turbine ◽  
Variable Inlet Guide Vane

With the transition to more use of renewable forms of energy in Europe, grid instability that is linked to the intermittency in power generation is a concern, and thus, the fast response of on-demand power systems like gas turbines has become more important. This study focuses on the injection of compressed air to facilitate the improvement in the ramp-up rate of a heavy-duty gas turbine. The steady-state analysis of compressed airflow injection at part-load and full load indicates power augmentation of up to 25%, without infringing on the surge margin. The surge margin is also seen to be more limiting at part-load with maximum closing of the variable inlet guide vane than at high load with a maximum opening. Nevertheless, the percentage increase in the thermal efficiency of the former is slightly greater for the same amount of airflow injection. Part-load operations above 75% of power show higher thermal efficiencies with airflow injection when compared with other load variation approaches. The quasi-dynamic simulations performed using constant mass flow method show that the heavy-duty gas turbine ramp-up rate can be improved by 10% on average, for every 2% of compressor outlet airflow injected during ramp-up irrespective of the starting load. It also shows that the limitation of the ramp-up rate improvement is dominated by the rear stages and at lower variable inlet guide vane openings. The turbine entry temperature is found to be another restrictive factor at a high injection rate of up to 10%. However, the 2% injection rate is shown to be the safest, also offering considerable performance enhancements. It was also found that the ramp-up rate with air injection from the minimum environmental load to full load amounted to lower total fuel consumption than the design case.

Model Development and Simulation of Transient Behavior of Heavy Duty Gas Turbines

2000 ◽  
Author(s):  
J. H. Kim ◽  
T. W. Song ◽  
T. S. Kim ◽  
S. T. Ro
Keyword(s):  
Rotational Speed ◽  
Gas Turbines ◽  
Guide Vane ◽  
Model Development ◽  
Transient Behavior ◽  
Heavy Duty ◽  
Governing Equations ◽  
Exhaust Temperature ◽  
Fully Implicit ◽  
Integral Forms

This paper describes models for a transient analysis of heavy duty gas turbines, and presents dynamic simulation results of a modern electricity generation engine. Basic governing equations are derived from integral forms of unsteady conservation equations. Mathematical models of each component are described with the aid of unsteady one-dimensional governing equations and steady state component characteristics. Special efforts have been made to predict the compressor characteristics including the effect of movable vanes, which govern the running behavior of the whole engine. The derived equation sets are solved numerically by a fully implicit method. A controller model that maintains constant rotational speed and target temperature (turbine inlet or exhaust temperature) is used to simulate real engine operations. Component models, especially those of the compressor, are validated through a comparison with test data. Simulated is the dynamic behavior of a 150MW class engine. The simulated time-dependent variations of engine parameters such as power, rotational speed, fuel, temperatures and guide vane angles are compared with field data. Simulated results are fairly close to the operation data.

scholarly journals The Development of a Multi-Stage Heavy-Duty Transonic Compressor for Industrial Gas Turbines

1986 ◽  
Author(s):  
F. Farkas
Keyword(s):  
Gas Turbines ◽  
Guide Vane ◽  
Pressure Ratio ◽  
Field Measurements ◽  
Combined Cycle ◽  
Inlet Guide Vane ◽  
Computer Assisted ◽  
Heavy Duty ◽  
Design Work ◽  
Transonic Compressor

The decision was made to use a heavy-duty, 12-stage transonic compressor for the new Type 8 Brown Boveri gas turbine. With this advanced concept, it became possible both to increase the pressure ratio to 16:1 and to reduce the number of stages by half. The wide-chord, low aspect-ratio blade design brought about a further decrease in the total number of components and a reduction of the mechanical stresses. A variable inlet guide vane was added to provide flexibility in combined cycle operation. Appropriate computer-assisted design systems were developed for evaluation of design and off-design aerodynamics. As a back-up for the design work, tests were run on several model compressors to explore and study aerodynamic and mechanical behavior. Detailed field measurements were also taken on the prototype units of the Type 8 as a final check to confirm the expected values.

Experience With Large Heavy-Duty Gas Turbine Rotors

1981 ◽  
Author(s):  
O. R. Schmoch ◽  
B. Deblon
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Turbine Rotor ◽  
Strength Properties ◽  
Operating Conditions ◽  
Material Strength ◽  
Heavy Duty ◽  
Turbine Rotors ◽  
Heavy Duty Gas Turbine ◽  
Response To Temperature

The peripheral speeds of the rotors of large heavy-duty gas turbines have reached levels which place extremely high demands on material strength properties. The particular requirements of gas turbine rotors, as a result of the cycle, operating conditions and the ensuing overall concepts, have led different gas turbine manufacturers to produce special structural designs to resolve these problems. In this connection, a report is given here on a gas turbine rotor consisting of separate discs which are held together by a center bolt and mutually centered by radial serrations in a manner permitting expansion and contraction in response to temperature changges. In particular, the experience gained in the manufacture, operation and servicing are discussed.

Three-Dimensional Time-Resolved Flow Field in the First and Last Turbine Stage of a Heavy Duty Gas Turbine: Part II — Interpretation of Blade Pressure Fluctuations

2000 ◽  
Author(s):  
Martin von Hoyningen-Huene ◽  
Wolfram Frank ◽  
Alexander R. Jung
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Fluctuations ◽  
Three Dimensional ◽  
Potential Interaction ◽  
Heavy Duty ◽  
Turbine Stage ◽  
Count Ratio ◽  
Heavy Duty Gas Turbine

Unsteady stator-rotor interaction in gas turbines has been investigated experimentally and numerically for some years now. Most investigations determine the pressure fluctuations in the flow field as well as on the blades. So far, little attention has been paid to a detailed analysis of the blade pressure fluctuations. For further progress in turbine design, however, it is mandatory to better understand the underlying mechanisms. Therefore, computed space–time maps of static pressure are presented on both the stator vanes and the rotor blades for two test cases, viz the first and the last turbine stage of a modern heavy duty gas turbine. These pressure fluctuation charts are used to explain the interaction of potential interaction, wake-blade interaction, deterministic pressure fluctuations, and acoustic waveswith the instantaneous surface pressure on vanes and blades. Part I of this two-part paper refers to the same computations, focusing on the unsteady secondary now field in these stages. The investigations have been performed with the flow solver ITSM3D which allows for efficient simulations that simulate the real blade count ratio. Accounting for the true blade count ratio is essential to obtain the correct frequencies and amplitudes of the fluctuations.

Protective Systems for Gas Turbines in Industry

1974 ◽  
Author(s):  
J. N. Shinn
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Comprehensive System ◽  
Heavy Duty ◽  
Protective System ◽  
System Philosophy ◽  
Heavy Duty Gas Turbine ◽  
Protective Systems

Modern heavy-duty gas turbine installations employ a comprehensive system of protective circuits to provide needed equipment protection without jeopardizing plant reliability. The design of these circuits and the overall protective system philosophy are discussed to illustrate how protection and reliability are maximized. Experience gained to date on the application of these protective circuits also is reviewed.

scholarly journals Maintenance of Industrial Gas Turbines

1975 ◽  
Author(s):  
R. H. Knorr ◽  
G. Jarvis
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Heavy Duty ◽  
Factors Affecting ◽  
Maintenance Program ◽  
Industrial Gas Turbines ◽  
Heavy Duty Gas Turbine ◽  
Maintenance Requirements

This paper describes the maintenance requirements of the heavy-duty gas turbine. The various inspections and factors affecting maintenance are defined, and basic guidelines are presented for a planned maintenance program.

Off-design performance improvement of twin-shaft gas turbine by variable geometry turbine and compressor besides fuel control

2019 ◽  
Vol 234 (7) ◽  
pp. 957-980
Author(s):  
Sepehr Sanaye ◽  
Salahadin Hosseini
Keyword(s):  
Life Cycle ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Guide Vane ◽  
Design Parameters ◽  
Inlet Guide Vane ◽  
Inlet Temperature ◽  
Gas Generator ◽  
Turbine Inlet ◽  
Exit Temperature

A novel procedure for finding the optimum values of design parameters of industrial twin-shaft gas turbines at various ambient temperatures is presented here. This paper focuses on being off design due to various ambient temperatures. The gas turbine modeling is performed by applying compressor and turbine characteristic maps and using thermodynamic matching method. The gas turbine power output is selected as an objective function in optimization procedure with genetic algorithm. Design parameters are compressor inlet guide vane angle, turbine exit temperature, and power turbine inlet nozzle guide vane angle. The novel constrains in optimization are compressor surge margin and turbine blade life cycle. A trained neural network is used for life cycle estimation of high pressure (gas generator) turbine blades. Results for optimum values for nozzle guide vane/inlet guide vane (23°/27°–27°/6°) in ambient temperature range of 25–45 ℃ provided higher net power output (3–4.3%) and more secured compressor surge margin in comparison with that for gas turbines control by turbine exit temperature. Gas turbines thermal efficiency also increased from 0.09 to 0.34% (while the gas generator turbine first rotor blade creep life cycle was kept almost constant about 40,000 h). Meanwhile, the averaged values for turbine exit temperature/turbine inlet temperature changed from 831.2/1475 to 823/1471°K, respectively, which shows about 1% decrease in turbine exit temperature and 0.3% decrease in turbine inlet temperature.

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