Design of One Stage Planetary Gear Train With Improved Conditions of Load Distribution and Reduced Transmission Errors

2002 ◽  
Vol 124 (4) ◽  
pp. 745-752 ◽  
Author(s):  
F. L. Litvin ◽  
D. Vecchiato ◽  
A. Demenego ◽  
E. Karedes ◽  
B. Hansen ◽  
...  
Keyword(s):  
Gear Tooth ◽  
Planetary Gear ◽  
Rigid Bodies ◽  
Gear Train ◽  
Simple Method ◽  
Planetary Gear Train ◽  
Planetary Gears ◽  
Transmission Errors ◽  
One Stage ◽  
Tooth Surfaces

The authors propose an approach for the design of one-stage planetary gear train with reduced transmission errors, localized bearing contact and improved conditions of distribution of load between the planetary gears. The planetary gear train is considered as a multi-body mechanical system of rigid bodies. The proposed approach is based: (i) on modification of geometry of gear tooth surfaces, and (ii) minimization and equalization of the backlash between the contacting gear tooth surfaces. The modification of geometry is accomplished: (i) by double-crowning of planetary gears, and (ii) by application of screw involute surfaces of the same direction of screws for the sun and the ring gears. The proposed geometry enables: (i) predesign of parabolic function of transmission errors for reduction of noise and vibration, and (ii) a simple method of regulation and equalization of the backlash between the gear tooth.

Time Varying Meshing Stiffness of Cracked Sun and Ring Gears of Planetary Gear Train

2015 ◽  
Vol 772 ◽  
pp. 164-168
Author(s):  
Arif Abdullah Muhammad ◽  
Guang Lei Liu
Keyword(s):  
Gear Tooth ◽  
Planetary Gear ◽  
Mesh Point ◽  
Gear Train ◽  
Time Varying ◽  
Planetary Gear Train ◽  
Meshing Stiffness ◽  
Face Width ◽  
The Face ◽  
Applied Forces

The time varying meshing stiffness of normal and cracked spur gears of planetary gear train is studied by applying the unit normal forces at mesh point on the face width along the line of action of the single gear tooth in FE based software Ansys Workbench 14.5. The tooth deflections due to the applied forces at one mesh point are noted and a deflection matrix is established which is solved using Matlab to get net deflection and finally the meshing stiffness of gear tooth at particular mesh point. The process is repeated for other mesh points of gear tooth by rotating it to get meshing stiffness for whole gear tooth.

Dynamic features of planetary gear train with tooth errors

2014 ◽  
Vol 229 (10) ◽  
pp. 1769-1781 ◽  
Author(s):  
Zaigang Chen ◽  
Yimin Shao
Keyword(s):  
Gear Tooth ◽  
Planetary Gear ◽  
Transmission Error ◽  
Geometric Error ◽  
Gear Train ◽  
Dynamic Features ◽  
Mesh Stiffness ◽  
Planetary Gear Train ◽  
Proposed Model ◽  
Dynamic Excitations

As one of the inherited displacement excitation sources which are related to the gear vibration and noise problems, gear transmission error always consists of two parts: gear tooth geometric error and tooth elastic deformation under transmitted load. The gear tooth geometric errors were directly employed as the displacement excitations in previous papers, which are not accurate. In this paper, a new method is developed to transform the gear tooth errors (TEs) to be the appropriate dynamic excitations through the mesh stiffness and the unloaded static transmission error (USTE), where the obtained displacement excitation curves, namely the USTE curves, are very different from the TE curves. Incorporation of the proposed model into the dynamic model of a planetary gear train enables the investigation of the TE effect on the dynamic excitations and vibrations. Two groups of TEs with different amplitudes are employed in the case studies. The results verify that the micro-scale TEs influence not only the dynamic displacement excitation, but also the total mesh stiffness and the planetary gear vibrations greatly.

The principles of selecting floating members of 2K-H planetary gears for load balancing design

2015 ◽  
Vol 231 (9) ◽  
pp. 1589-1598
Author(s):  
Tang Jinyuan ◽  
Liu Yang ◽  
Cai Weixing
Keyword(s):  
Load Balancing ◽  
Mechanical Model ◽  
Load Transfer ◽  
Planetary Gear ◽  
Gear Train ◽  
Planetary Gear Train ◽  
Vector Method ◽  
Planetary Gears ◽  
Meshing Stiffness ◽  
Manufacturing Errors

This paper studies the load balancing problems caused by manufacturing and assembly errors of 2K-H planetary gear train. Based on the geometric equivalent relationship and spring mechanical model of load transfer, the relations between the load balancing of planetary gears and the mesh clearance and meshing stiffness are derived. Besides, the vector method is also derived to calculate the meshing clearance which is a result of the deviation of the component center caused by manufacturing errors and assembly errors. On the basis of the meshing clearance calculation formulas, the balanced load structure based on floating members is analyzed, and the results show: 1) when the number of planet gears is [Formula: see text], the floating of the basic members can compensate for the errors of the planet wheels; 2) when the number of planet gears is [Formula: see text], the errors of the planet wheels cannot be compensated by floating the basic components, and the compensation can only be made through the floating of the planetary gear. In addition, a number of recommendations are proposed to improve the performance of the planetary gear train set.

scholarly journals The Structure and Optimal Gear Tooth Profile Design of Two-Speed Transmission for Electric Vehicles

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3736
Author(s):  
Jae-Oh Han ◽  
Won-Hyeong Jeong ◽  
Jong-Seok Lee ◽  
Se-Hoon Oh
Keyword(s):  
Electric Vehicle ◽  
Electric Vehicles ◽  
Automobile Industry ◽  
Bending Strength ◽  
Gear Tooth ◽  
Planetary Gear ◽  
Maximum Speed ◽  
Compact Structure ◽  
Simple Method ◽  
Paris Climate Agreement

As environmental regulations have been strengthened worldwide since the Paris Climate Agreement, the automobile industry is shifting its production paradigm to focus on eco-friendly vehicles such as electric vehicles and hydrogen-battery vehicles. Governments are banning fossil fuel vehicles by law and expanding the introduction of green vehicles. The energy efficiency of electric vehicles that use a limited power source called batteries depends on the driving environment. Applying a two-speed transmission to an electric vehicle can optimize average speed and performance efficiency at low speeds, and achieve maximum speed with minimal torque at high speeds. In this study, a two-speed transmission for an electric vehicle has been developed, to be used in a compact electric vehicle. This utilizes a planetary gear of a total of three pairs, made of a single module which was intended to enable two-speed. The ring gear was removed, and the carrier was used in common. When shifting, the energy used for the speed change is small, due to the use of the simple method of fixing the sun gear of each stage. Each gear was designed by calculating bending strength and surface durability, using JGMA standards, to secure stability. The safety factor of the gears used in the transmission is as follows: all gears have been verified for safety with a bending strength of 1.2 or higher and a surface pressure strength of 1.1 or higher. The design validity of the transmission was verified by calculating the gear meshing ratio and the reference efficiency of the gear. The transmission to be developed through the research results of this paper has a simple and compact structure optimized for electric vehicles, and has reduced shift shock. In addition, energy can be used more efficiently, which will help improve fuel economy and increase drive range.

Dynamic Characteristics of Double Helical Planetary Gear Train With Tooth Friction

2015 ◽  
Author(s):  
Fengxia Lu ◽  
Rupeng Zhu ◽  
Haofei Wang ◽  
Heyun Bao ◽  
Miaomiao Li
Keyword(s):  
Degrees Of Freedom ◽  
Sliding Friction ◽  
Planetary Gear ◽  
Gear Train ◽  
Variable Step Size ◽  
Step Size ◽  
Planetary Gear Train ◽  
Gear Mesh ◽  
Meshing Stiffness ◽  
Nonlinear Dynamics Model

A new nonlinear dynamics model of the double helical planetary gear train with 44 degrees of freedom is developed, and the coupling effects of the sliding friction, time-varying meshing stiffness, gear backlashes, axial stagger as well as gear mesh errors, are taken into consideration. The solution of the differential governing equation of motion is solved by variable step-size Runge-Kutta numerical integration method. The influence of tooth friction on the periodic vibration and nonlinear vibration are investigated. The results show that tooth friction makes the system motion become stable by the effects of the periodic attractor under the specific meshing frequency and leads to the frequency delay for the bifurcation behavior and jump phenomenon in the system.

scholarly journals Computerized Design and Generation of Low-Noise Helical Gears with Modified Surface Topology

1995 ◽  
Vol 117 (2A) ◽  
pp. 254-261 ◽  
Author(s):  
F. L. Litvin ◽  
N. X. Chen ◽  
J. Lu ◽  
R. F. Handschuh
Keyword(s):  
Gear Tooth ◽  
Error Function ◽  
Transmission Error ◽  
Low Noise ◽  
Surface Topology ◽  
Helical Gears ◽  
Transmission Errors ◽  
Bearing Contact ◽  
Pinion Gear ◽  
Tooth Surfaces

An approach for the design and generation of low-noise helical gears with localized bearing contact is proposed. The approach is applied to double circular arc helical gears and modified involute helical gears. The reduction of noise and vibration is achieved by application of a predesigned parabolic function of transmission errors that is able to absorb a discontinuous linear function of transmission errors caused by misalignment. The localization of the bearing contact is achieved by the mismatch of pinion-gear tooth surfaces. Computerized simulation of meshing and contact of the designed gears demonstrated that the proposed approach will produce a pair of gears that has a parabolic transmission error function even when misalignment is present. Numerical examples for illustration of the developed approach are given.

Specific Conditions of A I ¯ -Planetary Gear Train

2019 ◽  
pp. 27-30
Author(s):  
Kiril Arnaudov ◽  
Dimitar Petkov Karaivanov
Keyword(s):  
Planetary Gear ◽  
Gear Train ◽  
Planetary Gear Train
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