The Effect of Dissolving Salts in Water Sprays Used for Quenching a Hot Surface: Part 2—Spray Cooling

2003 ◽  
Vol 125 (2) ◽  
pp. 333-338 ◽  
Author(s):  
Qiang Cui ◽  
Sanjeev Chandra ◽  
Susan McCahan

The effect of adding one of three salts (NaCl, Na2SO4 or MgSO4) to water sprayed on a hot surface was studied experimentally. A copper test surface was heated to 240°C and quenched with a water spray. The variation of surface temperature during cooling was recorded, and the surface heat flux calculated from these measurements. Surface heat flux during cooling with pure water sprays was compared with that obtained using salt solutions. Dissolved NaCl or Na2SO4 increased nucleate boiling heat transfer, but had little effect on transition boiling during spray cooling. MgSO4 increased both nucleate and transition boiling heat flux. Enhanced nucleate boiling was attributed to foaming in the liquid film generated by the dissolved salts. MgSO4 produced the largest increase in nucleate boiling heat transfer, Na2SO4 somewhat less and NaCl the least. A concentration of 0.2 mol/l of MgSO4 produced the greatest heat flux enhancement; higher salt concentrations did not result in further improvements. During transition boiling particles of MgSO4 adhered to the heated surface, raising surface roughness and increasing heat transfer. Addition of MgSO4 reduced the time required to cool a hot surface from 240°C to 120°C by an order of magnitude.

Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


2020 ◽  
Vol 2 (1) ◽  
pp. 247-252
Author(s):  
Łukasz J. Orman ◽  
Norbert Radek ◽  
Jacek Pietraszek ◽  
Dariusz Gontarski

AbstractThe paper discusses nucleate boiling heat transfer on meshed surfaces during pool boiling of distilled water and ethyl alcohol of very high purity. It presents a correlation for heat flux developed for heaters covered with microstructural coatings made of meshes. The experimental results have been compared with the calculation results performed using the correlation and have been followed by discussion. Conclusions regarding the heat flux determination method have been drawn with the particular focus on the usefulness of the considered model for heat flux calculations on samples with sintered mesh layers.


Author(s):  
M. R. Reda

Nucleate boiling heat transfer is first introduced and the literature is reviewed. It was concluded that the passive layer and the grain boundaries are responsible for the transfer to the nucleate boiling regime. Based on the recent work of Biener and his collaborators (Nature Material 2008) and the Gibbs rule of thermodynamics, a possible mechanism was outlined. The mechanism assumes that each grain in the passive layer act as a chemical actuator which is driven by microstructure phase change. The new mechanism agrees well with the experimental results, in good agreement with previous models and can explain why and how CHF occurs.


2009 ◽  
Vol 131 (12) ◽  
Author(s):  
Wen Wu ◽  
Barclay G. Jones ◽  
Ty A. Newell

In this work a statistical model is developed by deriving the probability density function (pdf) of bubble coalescence on boiling surface to describe the distribution of vapor bubble radius. Combining this bubble coalescence model with other existing models in the literature that describe the dynamics of bubble motion and the mechanisms of heat transfer, the surface heat flux in subcooled nucleate boiling can be calculated. By decomposing the surface heat flux into various components due to different heat transfer mechanisms, including forced convection, transient conduction, and evaporation, the effect of the bubble motion is identified and quantified. Predictions of the surface heat flux are validated with R134a data measured in boiling experiments and water data available in the literature, with an overall good agreement observed. Results indicate that there exists a limit of surface heat flux due to the increased bubble coalescence and the reduced vapor bubble lift-off radius as the wall temperature increased. Further investigation confirms the consistency between this limit value and the experimentally measured critical heat flux (CHF), suggesting that a unified mechanistic modeling to predict both the surface heat flux and CHF is possible. In view of the success of this statistical modeling, the authors tend to propose the utilization of probabilistic formulation and stochastic analysis in future modeling attempts on subcooled nucleate boiling.


1996 ◽  
Vol 118 (3) ◽  
pp. 668-671 ◽  
Author(s):  
J. Yang ◽  
L. C. Chow ◽  
M. R. Pais

An experimental study to determine the effect of liquid and secondary gas flow in droplet impingement cooling is presented. The nucleate boiling regime in particular is analyzed. A correlation to predict the Nusselt number based on the liquid film thickness is derived and compared with the experimental data.


2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Aritra Sur ◽  
Yi Lu ◽  
Carmen Pascente ◽  
Paul Ruchhoeft

Nucleate boiling heat transfer depends on various aspects of the bubble ebullition, such as the bubble nucleation, growth and departure. In this work, a synchronized high-speed optical imaging and infrared (IR) thermography approach was employed to study the ebullition process of a single bubble on a hydrophilic surface. The boiling experiments were conducted at saturated temperature and atmospheric pressure conditions. De-ionized (DI) water was used as the working fluid. The boiling device was made of a 385-um thick silicon wafer. A thin film heater was deposited on one side, and the other side was used as the boiling surface. The onset of nucleate boiling (ONB) occurs at a wall superheat of ΔTsup= 12 °C and an applied heat flux of q" = 35.9 kW/m2. The evolution of the wall heat flux distribution was obtained from the IR temperature measurements, which clearly depicts the existence of the microlayer near the three-phase contact line of the nucleate bubble. The results suggest that, during the bubble growth stage, the evaporation in the microlayer region contributes dominantly to the nucleate boiling heat transfer; however, once the bubble starts to depart from the boiling surface, the microlayer quickly vanishes, and the transient conduction and the microconvection become the prevailing heat transfer mechanisms.


2005 ◽  
Vol 128 (7) ◽  
pp. 726-729 ◽  
Author(s):  
Zhenhua Liu ◽  
Yuhao Qiu

The nucleate boiling heat transfer characteristics of a round water jet impingement in a flat stagnation zone on the superhydrophilic surface were experimentally investigated. The superhydrophilic heat transfer surface was formed by a TiO2 coating process. The experimental results were compared with those on the common metal surface. In particular, the quantificational effects of the flow conditions, heating conditions, and the coating methods on the critical heat flux (CHF) were systemically investigated. The experimental data showed that the nucleate boiling heat transfer characteristics on the superhydrophilic surface are significantly different from those on the common metal surface. The CHF of boiling on the superhydrophilic surface is greatly increased by decreasing of the solid-liquid contact angle.


Sign in / Sign up

Export Citation Format

Share Document