scholarly journals Outside In

2009 ◽  
Vol 131 (08) ◽  
pp. 38-41
Author(s):  
Jean Thilmany

This article discusses reverse engineering software is slowly changing the way design engineers do their everyday jobs. With the pervasiveness of computer-aided design packages, reverse engineering technology has become a practical tool to create a 3D virtual model of an existing physical part. This model is then available to be used in 3D CAD, computer-aided manufacturing, or other computer-aided engineering applications. The reverse engineering process needs hardware and software that work together. The hardware is used to measure an object, and the software reconstructs it as a 3D model. The physical object can be measured using 3D scanning technologies such as a coordinate measuring machine, laser scanner, structured light digitizer, or computed tomography. The wider accessibility of handheld-laser scanners and portable CMMs like the one used at Excel Foundry means more companies can afford reverse engineering for their own unique ends. The scanner has turned out to be equally useful for engineering and for local archeological and preservation projects; and so far, it has been used to help preserve endangered artifacts.

Author(s):  
C. J. Rolls ◽  
W. ElMaraghy ◽  
H. ElMaraghy

Abstract Reverse engineering (RE), may be defined as the process of generating computer aided design models (CAD) from existing or prototype parts. The process has been used for many years in industry. It has markedly increased in implementation in the past few years, primarily due to the introduction of rapid part digitization technologies. Current industrial applications include CAD model construction from artisan geometry, such as in automotive body styling, the generation of custom fits to human surfaces, and quality control. This paper summarizes the principles of operation behind many commercially available part digitization technologies, and discusses techniques involved in part digitization using a coordinate measuring machine (CMM) and laser scanner. An overall error characterization of the laser scanning digitization process is presented for a particular scanner. This is followed by a discussion of the merits and considerations involved in generating combined data sets with characteristics indicative of the design intent of specific part features. Issues in facilitating the assembly, or registration, of the different types of data into a single point set are discussed.


2011 ◽  
Vol 301-303 ◽  
pp. 269-274
Author(s):  
Da Peng Li

In this paper, application of coordinate measuring machine(CMM) in reverse engineering(RE) of product was introduced. Reverse engineering had become a viable method to create a digital model of an existing physical part and to duplicate it. The reverse engineering process involves measuring an object,reconstructing its point cloud as a digital model and rapidly machining it. Application of obtaining point cloud using CMM was presented in reconstructing the digital model of a shoes tree. Rapid duplicate of a severely worn cam of textile machinery was realized by contact measuring profile points using CMM. Reconstructing the digital model and locally modifying the computer model in computer aided design (CAD) software. Finally, numerical control program was finished in computer aided manufacturing (CAM) software. Automatic measurement close freeform curve function of CMM decreased the workload of picking up data of cam profile. Experimental results showed using CMM can greatly save time and alleviate intension of labour.


2010 ◽  
Vol 458 ◽  
pp. 368-373 ◽  
Author(s):  
Dong Man Yu ◽  
Xiao Jing Li ◽  
Yi Xiong ◽  
Zhi Hua Gao ◽  
D. Wang

Design and manufacture of pioneer products with lower cost and shorter cycle is a major mission for an enterprise, and reverse engineering (RE) plays an important role in accelerating product research and borrowing ideals from other business. However, due to special structure and complex topology relation, obtaining full surface data of a prototype is not an easy thing and should carry out complex data process procedure to get global model. This paper describes the origin point cloud acquisition method and the data processing steps for better point quality. Based on reverse engineering system of a toy prototype, a fine surface reconstruction module is developed. Measurement data are acquired by scanning the physical object using three-dimensional coordinate measuring machine (CMM) and an optical scanning device. The model establishment and data process of the prototype, such as noise elimination, data interpolation, data smoothing, data filtering, data splicing and surface reconstructing are conducted subsequently. Through processing of measurement data, the authors succeed in creating a CAD model of the prototype and gaining a good result.


2021 ◽  
Vol 4 (2) ◽  
pp. 13-20
Author(s):  
Mehmood Ahmad ◽  
Sheharyar Nasir ◽  
Zia Ur Rahman ◽  
Shuaib Salamat ◽  
Umar Sajjad ◽  
...  

A rapidly advancing lean production industry demands quick manufacturing solutions with greater precision and accuracy. This paper proposes a framework for the accurate quantification of a die-casted wing using laser scanning and reverse engineering technique. In this technique, the wing upper and lower surfaces are scanned using a Coordinate Measuring Machine (CMM). This scanned data is then imported into CAD software to generate the surface using Free Form Reverse Engineering (FFRE). The model fitness test patronizes the curve fitting used for the surface generation. The generated surface and the original 3D CAD model are investigated using deviation analysis for inaccuracies originating due to manufacturing and data acquisition. The wing is further analyzed by the point data to 3D CAD model deviation analysis. The methodology adopted significantly minimizes the data acquisition and data processing error allowing deviation to be solely traced back to the manufacturing technique.


Author(s):  
C Bradley ◽  
G W Vickers ◽  
M Milroy

A software package for the reverse engineering of surface forms commonly found in manufactured objects is presented. An object's surface is digitized using a three-dimensional, laser-based scanner that produces accurate and copious data files. Complex surface forms are reconstructed by interactively segmenting the multiple-surface patches, invoking the appropriate surface modelling routine and transferring the resulting surfaces to a CAD package via a standard IGES entity. Examples of the accuracy of the laser scanner data, and software algorithms for modelling planes, cylinders, cones and spheres, are presented by performing comparisons with results generated by a coordinate measuring machine. The paper concentrates on the novel software process to model the principal quadric forms; however, the program's capabilities do extend to free-form surfaces.


2010 ◽  
Vol 34-35 ◽  
pp. 1154-1158 ◽  
Author(s):  
Dong Man Yu ◽  
Xiao Jing Li ◽  
Yi Xiong ◽  
Zhi Hua Gao

Reverse engineering (RE) plays an important role in accelerating product research and borrowing ideals from other manufacturers. This paper describes the whole RE process from origin point acquisition to data processing for better point quality. Based on RE system of a toy prototype, a fine surface reconstruction module is developed. Measurement data are acquired by scanning the physical object using three-dimensional coordinate measuring machine (CMM) and an optical scanning device. After the establishment of the model, data process for prototype, includes noise elimination, data interpolation, data smoothing, data filtering, data splicing and surface reconstructing, are conducted subsequently. Through processing of measurement data, the authors succeed in creating a CAD model and fabrication of the product in stereo lithography apparatus (SLA) machine.


2021 ◽  
Vol 11 (4) ◽  
pp. 145
Author(s):  
Nenad Bojcetic ◽  
Filip Valjak ◽  
Dragan Zezelj ◽  
Tomislav Martinec

The article describes an attempt to address the automatized evaluation of student three-dimensional (3D) computer-aided design (CAD) models. The driving idea was conceptualized under the restraints of the COVID pandemic, driven by the problem of evaluating a large number of student 3D CAD models. The described computer solution can be implemented using any CAD computer application that supports customization. Test cases showed that the proposed solution was valid and could be used to evaluate many students’ 3D CAD models. The computer solution can also be used to help students to better understand how to create a 3D CAD model, thereby complying with the requirements of particular teachers.


Author(s):  
Sif Eddine Sadaoui ◽  
Charyar Mehdi-Souzani ◽  
Claire Lartigue

Computer-aided inspection planning (CAIP) has gained significant research attention in the last years. So far, most CAIP systems have focused on the use of a touch probe mounted on a coordinate measuring machine (CMM). This article investigates multisensor measurement aiming to perform automatic and efficient inspection plans. High-level inspection planning, which deals with sequencing of measuring operations, is the main concern of inspection planning. This paper presents an automatic approach to generate inspection sequences by combining laser sensor and touch probe, and by giving preference to the measurement using the laser sensor if quality requirements are satisfied. The proposed approach consists of three steps. In the first step, recognition of inspection data from the computer-aided design (CAD) part model is carried out based on the concept of inspection feature (IF), and the extracted information is stored in a database. In the second step, a list of privileged scanner orientations is proposed by analyzing the accessibility of both sensors. In the third step, a sequence of operations is generated iteratively. For a given scanner orientation, the ability of the laser sensor is assessed according to an original process based on fuzzy logic model. If the laser sensor does not meet the ability requirements, touch probe ability is assessed. The proposed approach is implemented and tested on a part defined by its CAD model and specifications.


Mechanik ◽  
2019 ◽  
Vol 92 (8-9) ◽  
pp. 594-596
Author(s):  
Marcin Sobiegraj ◽  
Piotr Sikora ◽  
Andrzej Zaborski

The study presents the possibility of using modern CAD/CAM systems for computer simulation of the process of making the detail on a numerically controlled lathe MIYANO BNA 42GTY. The Alkard CNC Wizard software was used. To verify the correctness of the implemented production process, a coordinate measuring machine Zeiss Prismo 5 with a Renishaw PH-20 head was used. The measurements were carried out using the Modus control software.


Author(s):  
V. A. Albuquerque ◽  
F. W. Liou ◽  
S. Agarwal ◽  
O. R. Mitchell

Abstract In many industrial applications, such as product prototype development, automation of inspection process can greatly improve product quality and product development cycle, time. This paper discusses a development of a vision aided automatic inspection using Coordinate Measuring Machine (CMM). We seek to integrate the flexibility afforded by computer vision systems with the precision of numerically controlled coordinate measuring machines to achieve a fully automatic and reliable inspection of the industrial parts. The 3-D design information and part specification from computer-aided design file is used for inspection point placement and CMM path planning. The proposed system demonstrates that optimal collision-free inspection paths can be efficiently generated for geometrically complex parts consisting of multiply intersecting features. This is made possible by using iterative subdivision of surfaces for point placement coupled with, efficient 3-D collision avoidance and path planning. The paper discusses different algorithms used, and presents experimental results.


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