This work aims to highlight the importance of interphase triggered from interdiffusion at neighboring layers on controlling the interfacial flow instability of multilayer coextrusion based on a compatible bilayer system consist of poly(methyl methacrylate) (PMMA) and poly(vinylidene fluoride) (PVDF) melt streams. A fundamental rheological measurement on the bilayer structures provides a good strategy to probe the mutual diffusion process occurred at neighboring layers and to quantify the rheology and thickness of the interphase generated thereof. By implementing steady shear measurements on the multilayer’s, subtle interfacial slippage can be observed at a condition of short welding time and rather high shear rate due to the disentanglement of chains at the interphase. Pre-shear at an early stage on the multilayer was found to greatly promote the homogenizing process by inducing branched structures and hence increasing interfacial area. In coextrusion, some key classical decisive parameters concerning the interfacial instability phenomena such as viscosity ratio, thickness ratio and elasticity ratio, etc. were highlighted. These key factors that are significant in controlling the interfacial stability of coextrusion in an incompatible system seem not that important in a compatible system. In comparison to the severe flow instability observed in the coextrusion of PMMA/PE incompatible bilayer, the coextrusion of PMMA/PVDF compatible bilayer appears to be smooth without apparent interfacial flow instability due to the presence of the interphase. Interdiffusion can reduce (even eliminate) the interfacial flow instability of coextrusion despite of the very high viscosity ratio of PVDF versus PMMA at low temperatures. Indeed, in the coextrusion process, on one hand, the interdiffusion should be studied by taking into account of the effect of polymer chain orientation which was demonstrated to decelerate the diffusion coefficient. On the other hand, the interfacial shear stress was able to promote mixing and homogenizing process at the interface, which favours the development of the interphase and guarantees the stable interfacial flow. The degree of the interphase is related to a lot of parameters like contact time, processing temperature, interfacial shear stress and compatibility of the polymers, etc. Therefore, apart from the classical mechanical parameters, the interphase created from the interdiffusion should be taken into consideration as an important factor on determining the interfacial instability phenomena. References [1] H. Zhang, K. Lamnawar, A. Maazouz, Rheological modeling of the diffusion process and the interphase of symmetrical bilayers based on PVDF and PMMA with varying molecular weights. Rheol. Acta 51 (2012) 691-711 [2] H. Zhang, K. Lamnawar, A. Maazouz, Rheological modeling of the mutual diffusion and the interphase development for an asymmetrical bilayer based on PMMA and PVDF model compatible polymers, Macromolecules (2012), Doi: http://dx.doi.org/10.1021/ma301620a [3] H. Zhang, K. Lamnawar, A. Maazouz, Role of the interphase in the interfacial flow stability of multilayer coextrusion based on PMMA and PVDF compatible polymers, to be submitted. [4] K. Lamnawar, A. Maazouz, Role of the interphase in the flow stability of reactive coextruded multilayer polymers, Polymer Engineering & Science, 49, (2009), 727 - 739 [5] K. Lamnawar, H. Zhang, A. Maazouz, one chapter” State of the art in co-extrusion of multilayer polymers: experimental and fundamental approaches” in Encyclopedia of Polymer Science and Technology (wiley library) (feature article)