Operating Conditions of Multi-Lobe Journal Bearings Under High Thermal Loads

1990 ◽  
Vol 112 (2) ◽  
pp. 330-338 ◽  
Author(s):  
N. Mittwollen ◽  
J. Glienicke

The governing equations for the performance prediction of oil film journal bearings in high speed turbomachinery are elaborated. The lubricant temperature and viscosity are admitted to vary in all three dimensions and a possible reverse flow is allowed for. Laminar-turbulent flow transition, thermal groove mixing and film rupture are taken into account with refined models. The computational methods are assembled in a corresponding computer code. A successful verification is accomplished by comparing the theoretical results with recent experimental data. The calculation of the running performance of technically important multi-lobe bearing designs shows the significance of the maximum film temperature as failure criterion in severe operating conditions; flow transition and hot oil carry-over have considerable effects.

Author(s):  
I Pierre ◽  
M Fillon

Hydrodynamic journal bearings are essential components of high-speed machinery. In severe operating conditions, the thermal dissipation is not a negligible phenomenon. Therefore, a three-dimensional thermohydrodynamic (THD) analysis has been developed that includes lubricant rupture and re-formation phenomena by conserving the mass flowrate. Then, the predictions obtained with the proposed numerical model are validated by comparison with the measurements reported in the literature. The effects of various geometric factors (length, diameter and radial clearance) and operating conditions (rotational speed, applied load and lubricant) on the journal bearing behaviour are analysed and discussed in order to inform bearing designers. Thus, it can be predicted that the bearing performance obtained highly depends on operating conditions and geometric configuration.


2006 ◽  
Vol 129 (3) ◽  
pp. 865-869 ◽  
Author(s):  
Waldemar Dmochowski

Tilting-pad journal bearings (TPJBs) dominate as rotor supports in high-speed rotating machinery. The paper analyzes frequency effects on the TPJB’s stiffness and damping characteristics based on experimental and theoretical investigations. The experimental investigation has been carried out on a five pad tilting-pad journal bearing of 98mm in diameter. Time domain and multifrequency excitation has been used to evaluate the dynamic coefficients. The calculated results have been obtained from a three-dimensional computer model of TPJB, which accounts for thermal effects, turbulent oil flow, and elastic effects, including that of pad flexibility. The analyzes of the TPJB’s stiffness and damping properties showed that the frequency effects on the bearing dynamic properties depend on the operating conditions and bearing design. It has been concluded that the pad inertia and pivot flexibility are behind the variations of the stiffness and damping properties with frequency of excitation.


Author(s):  
Jan-Arun Faust ◽  
Yong Su Jung ◽  
James Baeder ◽  
André Bauknecht ◽  
Jürgen Rauleder

Recently, an asymmetric lift-offset compound helicopter has been conceptualized at the University of Maryland with the objective of improving the overall performance of a medium-lift utility helicopter. The investigated form of lift-compounding incorporates an additional stubbed wing attached to the fuselage on the retreating side. This design alleviates rotor lift requirements and generates a roll moment that enables increased thrust potential on the advancing side in high-speed forward flight. In this study, a numerical model was developed based on the corresponding experimental test case. Three-dimensional unsteady Reynolds-averaged Navier–Stokes equations were solved on overset grids with computational fluid dynamics–computational structural dynamics (CFD–CSD) coupling using the in-house CPU–GPU heterogeneous Mercury CFD framework. Simulations were performed at high-speed, high-thrust operating conditions and showed satisfactory agreement with the experimental measurements in terms of the cyclic control angles, rotor thrust, and torque values. CFD results indicated that for an advance ratio of 0.5 with a collective pitch of 10.6°, a vehicle lift-to-equivalent-drag ratio improvement of 47% was attainable using 11% wing-lift offset. The CFD-computed flow fields provide insights into the origin of a reverse flow entry vortex that was observed in particle image velocimetry data, and they characterize the wing–rotor interactional aerodynamics.


Author(s):  
Krystof Kryniski

Abstract Due to their reliability and low maintenance costs over an extended service time, the journal bearings, also known as fluid-film bearings, are commonly incorporated in the super-critical rotor systems. Together with proven balancing methods, they allow rotating machine to pass smoothly through the various of critical speeds, both during start-ups and shut-downs. However, journal bearings need to be designed very carefully, as at some operating conditions (speed and load), they may introduce the undesired effects, such as unstable operations or sub-harmonic resonances. The standard procedure leading to the optimum fluid-film bearing design is based on the bearing capacity, defined by the Sommerfield number [1][2]. When Sommerfield number is determined, all design parameters, such as viscosity, radial clearance, diameter and rotation speed, etc. are matched to satisfy the engineering requirements specified. The procedure is considered to be completely reliable and is commonly used in turbo-machinery and high-speed compressor design. However, the significant divergences between theory and practice were observed with the increase of a bearing radial clearance [3].


1994 ◽  
Vol 116 (4) ◽  
pp. 672-680 ◽  
Author(s):  
H. Hashimoto ◽  
M. Mongkolwongrojn

Hydrodynamic bearings are generally used for a long term, so the bearing surfaces may be roughened for many reasons such as wear, impulsive damage, foreign particles, cavitation erosion, rust, and so on. Under the turbulent operating conditions of high speed bearings, the surface roughness may result in considerable increase in both film pressure and temperature. This paper describes an adiabatic approximate solution for the static and dynamic characteristics of 180 deg partial journal bearings with homogeneous surface roughness. Applying the modified lubrication equation and energy equation, considering the combined effects of turbulence and surface roughness, to the finite width 180 deg partial journal bearings, the static and dynamic characteristics such as pressure and temperature distributions, Sommerfeld number, attitude angle, spring and damping coefficients and whirl onset velocity are obtained numerically. In the numerical analysis of the temperature distribution, adiabatic boundary conditions are assumed and then the heat transfer effect to the journal and bearing-bush surfaces is omitted. The numerical results are indicated in graphic form for various relative roughness under the mean Reynolds number of Re = 5000 and 10,000. Moreover, some numerical results of static characteristics are compared with the experimental results.


Author(s):  
Waldemar Dmochowski

Tilting-pad journal bearings (TPJB) dominate as rotor supports in high speed rotating machinery. The paper analyzes frequency effects on the TPJB’s stiffness and damping characteristics based on experimental and theoretical investigations. The experimental investigation has been carried out on a five pad tilting-pad journal bearing of 98 mm in diameter. Time domain and multifrequency excitation has been used to evaluate the dynamic coefficients. The calculated results have been obtained from a three-dimensional computer model of TPJB, which accounts for thermal effects, turbulent oil flow, and elastic effects, including that of pad flexibility. The analyzes of the TPJB’s stiffness and damping properties showed that the frequency effects on the bearing dynamic properties depend on the operating conditions and bearing design. It has been concluded that the pad inertia and pivot flexibility are behind the variations of the stiffness and damping properties with frequency of excitation.


Author(s):  
Bo Xu ◽  
Hun Guo ◽  
Xiaofeng Wu ◽  
Yafeng He ◽  
Xiangzhi Wang ◽  
...  

The purpose of this paper is to analyze the influence of turbulent, inertia, and misaligned effects on the static and dynamic characteristics and stability of high-speed water-lubricated hydrodynamic journal bearings. Based on the Navier–Stokes equation, the mixing-length theory, and the essential assumption that the velocity profile is not strongly affected by inertia force, the fluid lubrication model with turbulent, inertia, and misaligned effects is established, and then the stability analysis of bearings is carried out based on the equation of motion with four degrees of freedom. The model is solved by the finite difference method and the numerical results are compared under different operating conditions. The results show that the turbulent effect greatly increases the load capacity, power consumption, stiffness and damping coefficients, and stability of bearings, and the inertia effect significantly increases the volume flow rate of bearings, and the misaligned effect increases the load capacity, stiffness and damping coefficients, and stability of bearings. In high rotary speed and moderate eccentricity ratios, the influence of the inertia effect on the load capacity, stiffness coefficients, and stability cannot be neglected.


1996 ◽  
Vol 10 (23n24) ◽  
pp. 3045-3055 ◽  
Author(s):  
P.G. NIKOLAKOPOULOS ◽  
C.A. PAPADOPOULOS

It is well known that the imposition of an electric field on an Electro-Rheological (ER) fluid alters the viscosity and as a consequence the f flow properties of the f fluid. If such a fluid is used to lubricate a journal bearing system, it is expected that the imposition of an electric field between the rotor and the stator will cause the alteration of the dynamic properties of the journal bearing. For the present, it has been proved that this is valid only for low speeds and high radial clearances of Couette type viscometers. In this paper an experiment in a high speeds (16000 to 65000 s −1) journal bearing with small radial clearance is presented. The experiment performed has showed the phenomenon and has proved that the ER FLUID at high shear rates under constant temperature, follows the Bingham model in realistic bearings. Properties such as wall shear stress, dynamic yield stress relative viscosity are experimentally determined as functions of the electric field, for different particle concentrations and the shear strain rate under constant or free to vary temperature (due to operating conditions, angular velocity, friction). Concluding the ER fluids can be used to create “smart” journal bearings. Vibration controllers can be constructed to control the stability of the ER fluid lubricated bearings.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
N. J. Morris ◽  
R. Patel ◽  
H. Rahnejat

Abstract The parasitic drag losses incurred by wet clutches, used in transmission systems, can significantly affect vehicular powertrain efficiency. This paper presents a novel implicit solution for hydrodynamic parasitic drag losses of disengaged clutches. These are generated by conjunctional friction, taking into account lubricant film separation during codirectional and counter-directional disk pair rotations. Lubricant film rupture is considered through application of incipient reverse flow boundary condition, which is representative of lubricant film separation. The results point to the operating conditions at which significant power losses occur. In particular, the time efficient model is able to represent the small losses incurred during codirectional rotation of disk pairs.


Author(s):  
W.F. Marshall ◽  
K. Oegema ◽  
J. Nunnari ◽  
A.F. Straight ◽  
D.A. Agard ◽  
...  

The ability to image cells in three dimensions has brought about a revolution in biological microscopy, enabling many questions to be asked which would be inaccessible without this capability. There are currently two major methods of three dimensional microscopy: laser-scanning confocal microscopy and widefield-deconvolution microscopy. The method of widefield-deconvolution uses a cooled CCD to acquire images from a standard widefield microscope, and then computationally removes out of focus blur. Using such a scheme, it is easy to acquire time-lapse 3D images of living cells without killing them, and to do so for multiple wavelengths (using computer-controlled filter wheels). Thus, it is now not only feasible, but routine, to perform five dimensional microscopy (three spatial dimensions, plus time, plus wavelength).Widefield-deconvolution has several advantages over confocal microscopy. The two main advantages are high speed of acquisition (because there is no scanning, a single optical section is acquired at a time by using a cooled CCD camera) and the use of low excitation light levels Excitation intensity can be much lower than in a confocal microscope for three reasons: 1) longer exposures can be taken since the entire 512x512 image plane is acquired in parallel, so that dwell time is not an issue, 2) the higher quantum efficiently of a CCD detect over those typically used in confocal microscopy (although this is expected to change due to advances in confocal detector technology), and 3) because no pinhole is used to reject light, a much larger fraction of the emitted light is collected. Thus we can typically acquire images with thousands of photons per pixel using a mercury lamp, instead of a laser, for illumination. The use of low excitation light is critical for living samples, and also reduces bleaching. The high speed of widefield microscopy is also essential for time-lapse 3D microscopy, since one must acquire images quickly enough to resolve interesting events.


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