Compliant Foil Bearing Structural Stiffness Analysis—Part II: Experimental Investigation

1993 ◽  
Vol 115 (3) ◽  
pp. 364-369 ◽  
Author(s):  
C.-P. Roger Ku ◽  
Hooshang Heshmat

This paper describes the second part of an investigation into the mechanism of deformation of the corrugated foil (bump foil) strips used in compliant surface foil bearings. In the earlier work, a theoretical model was developed to predict the structural characteristics of bump foil strips under various loads, including the effects of the friction forces between the compliant elements, local interaction forces, load distribution profiles, and bump configurations. In the experiments described here in, two-dimensional deflections of bump foils were recorded via an optical tracking system for a wide range of operating conditions to verify the feasibility of the theoretical model. Test results corroborate the theoretical model for the linear regions of load and the deflection parameters. The effects of the bearing design parameters, such as bump configuration, load profile, and surface coating and lubricant, on the structural characteristics of the bump foil strip were investigated. In addition, the source and mechanism of nonlinear behavior of the bump foil strips under light load conditions were examined, and more effective methods of achieving both Coulomb damping and optimum structural compliance were investigated. An understanding of the analytical and semi-empirical relations resulting from this work offers designers the potential for enhancing the design of high-performance compliant foil bearings.

1994 ◽  
Vol 116 (1) ◽  
pp. 70-75 ◽  
Author(s):  
C.-P. Roger Ku

This paper describes an experimental investigation into the dynamic characteristics of corrugated foil (bump foil) strips used in compliant surface foil thrust bearings. This study provided the first opportunity to quantify the dynamic structural stiffness and equivalent damping coefficients of bump foil strips for a wide range of operating conditions. The experimental data were compared to results obtained by a theoretical model developed earlier. The effects of bearing design parameters, such as static loads, dynamic displacement amplitudes, bump configurations, pivot locations, surface coatings, and lubricant were also evaluated. An understanding of the dynamic characteristics of bump foil strips resulting from this work offers designers a means for enhancing the design of high-performance compliant foil bearings.


Author(s):  
C.-P. Roger Ku

Abstract This paper describes an experimental investigation into the dynamic characteristics of corrugated foil (bump foil) strips used in compliant surface foil bearings. This study provided the first opportunity to quantify the dynamic structural stiffness of bump foil strips for a wide range of operating conditions. The experimental data were compared to results obtained by a theoretical model developed earlier, and the comparisons show very good agreement. The effects of bearing design parameters, such as static loads, dynamic displacement amplitudes, bump configurations, pivot locations, surface coatings, and lubricant were also evaluated. An understanding of the dynamic characteristics of bump foil strips resulting from this work offers designers a means for enhancing the design of high-performance compliant foil bearings.


2020 ◽  
pp. 39-48
Author(s):  
B. O. Bolshakov ◽  
◽  
R. F. Galiakbarov ◽  
A. M. Smyslov ◽  
◽  
...  

The results of the research of structure and properties of a composite compact from 13 Cr – 2 Мо and BN powders depending on the concentration of boron nitride are provided. It is shown that adding boron nitride in an amount of more than 2% by weight of the charge mixture leads to the formation of extended grain boundary porosity and finely dispersed BN layers in the structure, which provides a high level of wearing properties of the material. The effect of boron nitride concentration on physical and mechanical properties is determined. It was found that the introduction of a small amount of BN (up to 2 % by weight) into the compacts leads to an increase in plasticity, bending strength, and toughness by reducing the friction forces between the metal powder particles during pressing and a more complete grain boundary diffusion process during sintering. The formation of a regulated structure-phase composition of powder compacts of 13 Cr – 2 Mо – BN when the content of boron nitride changes in them allows us to provide the specified physical and mechanical properties in a wide range. The obtained results of studies of the physical and mechanical characteristics of the developed material allow us to reasonably choose the necessary composition of the powder compact for sealing structures of the flow part of steam turbines, depending on their operating conditions.


2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Chris H. van de Stadt ◽  
Pilar Espinet Gonzalez ◽  
Harry A. Atwater ◽  
Rebecca Saive

We have developed a computationally efficient simulation model for the optimization of redirecting electrical front contacts for multijunction solar cells under concentration, and we present its validation by comparison with experimental literature results. The model allows for fast determination of the maximum achievable efficiency under a wide range of operating conditions and design parameters such as the contact finger redirecting capability, period and width of the fingers, the light concentration, and the metal and emitter sheet resistivity. At the example of a state-of-the-art four-junction concentrator solar cell, we apply our model to determine ideal operating conditions for front contacts with different light redirection capabilities. We find a 7% relative efficiency increase when enhancing the redirecting capabilities from 0% to 100%.


2003 ◽  
Vol 125 (2) ◽  
pp. 414-421 ◽  
Author(s):  
R. J. Stango ◽  
H. Zhao ◽  
C. Y. Shia

Brush seals have proven to be an attractive alternative to labyrinth seals for turbomachinery applications. This innovation in seal technology utilizes both the high temperature capability of special-alloy wire and the flexural adaptability of fibers to accommodate a wide range of operating conditions that are encountered during service. The effectiveness of the seal is principally derived from the bristles ability to endure forces imparted by both the fluid and shaft, and yet maintain contact between the filament tips and the surface of the rotor. Consequently, contact forces generated along the interface of the fiber tip and rotor are an important consideration for both the design and performance of the rotor-seal assembly. This paper focuses on evaluating brush seal forces that arise along the surface of the rotor due to the dimensional disparity or interference between the rotor-fiber. Filament tip contact forces are computed on the basis of an in-plane, large deformation mechanics analysis of a cantilever beam, and validation of the model is assessed by using an electronic balance for measuring the shear and normal force exerted by a bristle tip onto a flat, hardened surface. Formulation of the mechanics problem is briefly reviewed, and includes the effect of Coulombic friction at the interface of the fiber tip and rotor. Filament contact force is used as a basis for computing bearing stress along the fiber-rotor interface. Results are reported for a range of brush seal design parameters in order to provide a better understanding of the role that seal geometry, friction, and bristle flexural rigidity play in generating rotor contact force.


Author(s):  
Scott A. Drennan ◽  
Gaurav Kumar ◽  
Erlendur Steinthorsson ◽  
Adel Mansour

A key objective of NASA’s Environmentally Responsible Aviation (ERA) research program is to develop advanced technologies that enable 75% reduction of LTO NOx emissions of N+2 aviation gas turbine engines relative to the CAEP 6 standard. To meet this objective, a new advanced multi-point fuel injector was proposed and tested under the NASA ERA program. The new injector, called the three-zone injector, or 3ZI, uses fifteen spray cups arranged in three zones. Swirling air flows into each cup and fuel is introduced via pressure swirl atomizers within the cup. Multiple design parameters impact the performance of the injector, such as the location of the atomizer within the spray cup, the spray angle and cup-to-cup spacing. To fully understand the benefits and trade-offs of various injector design parameters and to optimize the performance of the injector, detailed CFD simulations are an essential tool. Furthermore, the CFD methodology must allow easy changes in design parameters and guarantee consistent and comparable accuracy from one design iteration to the next. This paper investigates the use of LES in reacting and non-reacting flows and compares against the NOx experimental data for the multi-point atomization strategy of the injector. The CFD simulations employ an automatically generated Cartesian cut-cell meshing approach with mesh refinement applied near complex geometry and spray regions. Adaptive Mesh Refinement (AMR) is used to refine mesh in regions of high gradients in velocity and temperature. The CFD simulations use boundary and operating conditions based on experimental data for air flow and spray atomization obtained from LDV and PDPA characterizations of the spray respectively. The results are extended to reacting flow using a detailed reaction mechanism and predictions of NOx emissions are compared to experimental data. Overall NOx predictions were consistently less than experimental values. However, the NOx prediction trends showed excellent agreement with experimental data across the wide range of equivalence ratios investigated.


2012 ◽  
Vol 446-449 ◽  
pp. 718-727
Author(s):  
Hamid Reza Azizipesteh Baglo ◽  
Mohammed Raoof

In a number of previous publications, results were reported for a series of extensive and carefully conducted tests on large scale reinforced concrete (R.C.) beams with various extents of loss of concrete cover and exposure of main reinforcement along their spans, with such areas of simulated damage being located within their regions which are dominated by either shear or flexure. These tests on R.C. beams made with normal strength concrete have covered a wide range of first order beam design parameters, with their results used to verify the generality of various theoretical models. In the present paper, much attention will be devoted to various structural characteristics (such as ultimate strength, flexural stiffness, etc.) of similar damaged R.C. beams with the proviso that, instead of the previously used normal strength concrete, the beams are made with high strength concrete. No such results (for high strength R.C. beams) have previously been reported in the public domain.


Author(s):  
Mehmet Demiroglu ◽  
John A. Tichy

Brush seals are considered as a category of compliant seals, which tolerate a great high level of interference between the seal and the rotor or shaft. Their superior leakage characteristics have opened many application fields in the turbo-machinery world, ranging from industrial steam turbines to jet engines. However, brush seal designers have to find a trade-off between the lower parasitic leakage but higher heat generation properties of brush seals for given operation conditions. As brush seals can maintain contact with the rotor for a wide range of operating conditions, the contact force/pressure generated at the seal-rotor interface becomes an important design parameter for sustained seal performance and longevity of its service life. Furthermore, due to this contact force at the interface, frictional heat generation is inevitable and must be evaluated for various design and operating conditions. In this paper, frictional heat generation at the sealrotor interface is studied. To capture temperature rise at the interface, a thermal image of the seal and rotor is taken with an infrared camera under various operating conditions. The temperature map of the rotor is compared to results from thermal finite element analysis of the rotor to back calculate the heat flux to the rotor. A closed form equation for frictional heat generation is suggested as a function of seal design parameters, material properties, friction coefficient and empirical factors from testing.


Author(s):  
R. R. Mankbadi ◽  
S. Mikhail

A method is outlined for determining the optimum operating conditions of a turbine-generator unit installed across a low-head irrigation structure for electrical power generation. For a given regulator’s characteristic, the unit’s rated power and design parameters are determined such that its cost-benefit ratio is minimum. The economical feasibility of the microhydro plant is studied by comparing its life-time cost to its life-time benefit. The benefit is determined by the cost of the corresponding energy generated through a diesel-driven generator set. The microhydro plant was found to be economically feasible over a wide range of inflation and interest rates.


Author(s):  
Geo Richards ◽  
Doug Straub ◽  
Ed Robey

Combustion oscillations (dynamics) have become a major challenge in the development of low-emission premix combustors. In this paper, a variable impedance fuel system is used to modulate the phase and magnitude of the combustion response in a laboratory scale 30 kW combustor. With the proper choice of design parameters, this technique demonstrates significant attenuation of dynamics pressures, over a wide range of operating conditions. The technique is similar to active control, but does not require high frequency actuators. The paper will report on the key design variables that should be considered when using this concept to improve dynamic stability.


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