Structure of Near-Tip Stress Field and Variation of Stress Intensity Factor for a Crack in a Transversely Graded Material

2008 ◽  
Vol 76 (1) ◽  
Author(s):  
Sarveshwar C. Wadgaonkar ◽  
Venkitanarayanan Parameswaran

The existing studies on the behavior of cracks in continuously graded materials assume the elastic properties to vary in the plane of the crack. In the case of a plate graded along the thickness and having a crack in its plane, the elastic properties will vary along the crack front. The present study aims at investigating the effect of elastic gradients along the crack front on the structure of the near-tip stress fields in such transversely graded materials. The first four terms in the expansion of the stress field are obtained by the eigenfunction expansion approach (Hartranft and Sih, 1969, “The Use of Eigen Function Expansion in the General Solution of Three Dimensional Crack Problems,” J. Math. Mech., 19(2), pp. 123–138) assuming an exponential variation of the elastic modulus. The results of this part of the study indicated that for an opening mode crack, the angular structure of the first three terms in the stress field expansion corresponding to r(−1∕2), r0, and r1∕2 are identical to that given by Williams’s solution for homogeneous material (Williams, 1957, “On the Stress Distribution at the Base of a Stationary Crack,” ASME J. Appl. Mech., 24, pp. 109–114). Transversely graded plates having exponential gradation of elastic modulus were prepared, and the stress intensity factor (SIF) on the compliant and stiffer face of the material was determined using strain gauges for an edge crack subjected to pure bending. The experimental results indicated that the SIF can vary as much as two times across the thickness for the gradation and loading considered in this study.

2006 ◽  
Vol 524-525 ◽  
pp. 83-88
Author(s):  
Jeffrey Meng Lee Tan ◽  
Michael E. Fitzpatrick ◽  
Lyndon Edwards

Exact closed-form stress intensity factor (SIF) solutions have been developed for a mode- I through-thickness cracks in an infinite plate. Centre-crack problems have been analysed comprehensively in the literature, but the focus has been on the effect of simple loading about the crack centre. In the current work, the formula of Sih-Paris-Erdogan has been extended to consider the SIF difference on the left and right crack tips, under the local influence of general asymmetric and symmetric stress field. Exact SIF magnification factors convenient for computations have been derived that simultaneously circumvent the problem of crack-tip stress singularity. The solutions so obtained are applied to generate the residual SIFs that would act on a crack growing under the influence of the residual stress fields associated with welded plates and cold-worked holes using the measured residual stress profiles.


2011 ◽  
Vol 299-300 ◽  
pp. 966-969
Author(s):  
Jin Song Yang ◽  
Wei Jiang

In this paper, a butt-welded plate with cracks of different sizes and locations was used to analyze the crack propagation in the residual stress field. A two-dimensional finite element model was established to study the distributions of stress intensity factor along crack front in the residual stress field. Several cases with different crack lengths and angles were investigated. It was found that the distributions of stress intensity factor along crack front were very sensitive to residual stress. The methods and results presented in this paper are capable of providing a reference for the efficient assessment of the effect of residual stress field on the crack propagation behavior. It also implies that proper welding procedures are required for acceptable residual stress distributions to ensure prolonged service life of weldments.


Author(s):  
Kisaburo Azuma ◽  
Yinsheng Li ◽  
Kunio Hasegawa

The interaction of multiple flaws in close proximity to one another may increase the stress intensity factor of the flaw in structures and components. This interaction effect is not distributed uniformly along the crack front. For instance, the strongest interaction is generally observed at the point closest to a neighboring flaw. For this reason, the closest point could show a higher value of the stress intensity factor than all other points in some cases, even if the original value at the point of the single flaw is relatively low. To clarify the condition when the closest point shows the maximum stress intensity factor, we investigated the interaction of two similar elliptical flaws in an infinite model subjected to remote tension loading. The stress intensity factor of the elliptical flaws was obtained by performing finite element analysis of a linear elastic solid. The results indicated that the interaction factors along the crack front can be expressed by a simple empirical formula. Finally, we show the relationship between geometrical features of the flaw and the stress intensity factor at the closest point to a neighboring flaw.


Author(s):  
Kiminobu Hojo ◽  
Naoki Ogawa ◽  
Yoichi Iwamoto ◽  
Kazutoshi Ohoto ◽  
Seiji Asada ◽  
...  

A reactor pressure vessel (RPV) head of PWR has penetration holes for the CRDM nozzles, which are connected with the vessel head by J-shaped welds. It is well-known that there is high residual stress field in vicinity of the J-shaped weld and this has potentiality of PWSCC degradation. For assuring stress integrity of welding part of the penetration nozzle of the RPV, it is necessary to evaluate precise residual stress and stress intensity factor based on the stress field. To calculate stress intensity factor K, the most acceptable procedure is numerical analysis, but the penetration nozzle is very complex structure and such a direct procedure takes a lot of time. This paper describes applicability of simplified K calculation method from handbooks by comparing with K values from finite element analysis, especially mentioning crack modeling. According to the verified K values in this paper, fatigue crack extension analysis and brittle fracture evaluation by operation load were performed for initial crack due to PWSCC and finally structural integrity of the penetration nozzle of RPV head was confirmed.


2019 ◽  
Vol 795 ◽  
pp. 451-457
Author(s):  
Bao Yin Zhu ◽  
Xian Xi Xia ◽  
He Zheng ◽  
Guo Dong Zhang

An typical mode of a structural integrity failure in dissimilar steel welded joints. This paper aims at studying crack tip stress of a steam generator dissimilar welded joint under residual stress field with the method of interaction integral and XFEM. Firstly, the corresponding weak form is obtained where the initial stress field is involved, which is the key step for the XFEM. Then, the interaction integral is applying to calculate the stress intensity factor. In addition, two simple benchmark problems are simulated in order to verify the precision of this numerical method. Finally, this numerical method is applying to calculate the crack tip SIF of the addressed problem. This study finds that the stress intensity factor increases firstly then decreases with the deepening of the crack. The main preponderance of this method concerns avoiding mesh update by take advantage of XFEM when simulating crack propagation, which could avoid double counting. In addition, our obtained results will contribute to the safe assessment of the nuclear power plant steam generator.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Hongfen Gao ◽  
Gaofeng Wei

This paper describes the application of the complex variable meshless manifold method (CVMMM) to stress intensity factor analyses of structures containing interface cracks between dissimilar materials. A discontinuous function and the near-tip asymptotic displacement functions are added to the CVMMM approximation using the framework of complex variable moving least-squares (CVMLS) approximation. This enables the domain to be modeled by CVMMM without explicitly meshing the crack surfaces. The enriched crack-tip functions are chosen as those that span the asymptotic displacement fields for an interfacial crack. The complex stress intensity factors for bimaterial interfacial cracks were numerically evaluated using the method. Good agreement between the numerical results and the reference solutions for benchmark interfacial crack problems is realized.


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