Numerical Simulations and Experimental Results of Tensile Test Behavior of Laser Butt Welded DP980 Steels

Author(s):  
S. K. Panda ◽  
N. Sreenivasan ◽  
M. L. Kuntz ◽  
Y. Zhou

Laser welding of advanced high strength steels for fabrication of tailor welded blanks is of increasing interest for continued improvements in vehicle performance and safety without an increase in weight. Experimental results have shown that formability of welded dual-phase (DP) steels is significantly reduced by the formation of a softened region in the heat-affected zone (HAZ). In this study, a finite element simulation of welded DP980 samples undergoing transverse uniaxial tensile testing was used to evaluate the effects of soft zone width and strength on formability characteristics. Both the strength and the ductility of laser welded blanks decreased compared with those of unwelded blanks due to the formation of a softened outer-HAZ, where strain localization and final fracture occurred during tensile testing. The magnitude of softening and the width of the HAZ depend on the laser specific energy. It was observed from tensile test experiments and numerical simulations that both a decrease in strength and an increase in width of the softened HAZ were responsible for a decrease in the overall strength and ductility of the welded blanks.

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Hazel Marie ◽  
Yong Zhang ◽  
Jeremy Heffner ◽  
Heath A. Dorion ◽  
Diana L. Fagan

Hernia repair continues to be a problem facing surgeons today, particularly because of the high incidence of reoccurrence. This work presents preliminary data of a pioneering effort to investigate the effect of mesenchymal stromal cells (MSCs) on mechanical property enhancement in full thickness fascial defects. Heparinized MSCs harvested from a rabbit’s tibia/iliac crest were applied to two fascial defects on the rabbit’s abdominal wall, with two other defects acting as controls (no MSCs added). After an 8 week recovery period, the entire abdominal fascia was harvested for mechanical property testing and elastographic strain analysis. Preliminary results from uniaxial tensile testing indicate a significant increase in the modulus of toughness strain energy, with at least a 50% increase in the MSC treated defects as compared with the control defects. Results from the elastographic strain analysis show excellent correlation in the calibration of the elastography to the uniaxial tensile test, with nearly identical moduli of elasticity. In addition, the elastographs clearly show tissue property heterogeneity at all stages of tensile testing. The MSC treated tissue demonstrates promise of enhanced material properties over that of the nontreated tissue; testing and analysis is ongoing. The elastography provides pixel-level description of tissue property variations providing critical information on wound healing effectiveness that would be impossible with other methods. In the ongoing research, optical elastography, in combination with the traditional tensile test and tissue histology, will be used to characterize localized biomechanical properties directly within the defect area and to locate “crack” initiation and propagation sights as the material is strained to rupture.


2016 ◽  
Vol 703 ◽  
pp. 49-55 ◽  
Author(s):  
Martin Feistle ◽  
Isabella Pätzold ◽  
Roland Golle ◽  
Wolfram Volk

During the forming of high-strength steels, edge cracks occur unexpectedly on sheared edges e.g. during collar forming. A non-contact measurement method based on the well-known tensile test was developed. It allows the investigation of the formation of edge cracks under tensile loads and determining general criteria to predict the formation of edge cracks during a specific forming process. The criteria are validated experimentally by means of the collar-forming test. In conjunction with the proposed line-fit-method these criteria can be implemented easily in FEM software in the near future for the prediction of edge cracks.


2021 ◽  
Vol 11 (12) ◽  
pp. 5728
Author(s):  
HyeonJeong You ◽  
Minjung Kang ◽  
Sung Yi ◽  
Soongkeun Hyun ◽  
Cheolhee Kim

High-strength steels are being increasingly employed in the automotive industry, requiring efficient welding processes. This study analyzed the materials and mechanical properties of high-strength automotive steels with strengths ranging from 590 MPa to 1500 MPa, subjected to friction stir welding (FSW), which is a solid-phase welding process. The high-strength steels were hardened by a high fraction of martensite, and the welds were composed of a recrystallized zone (RZ), a partially recrystallized zone (PRZ), a tempered zone (TZ), and an unaffected base metal (BM). The RZ exhibited a higher hardness than the BM and was fully martensitic when the BM strength was 980 MPa or higher. When the BM strength was 780 MPa or higher, the PRZ and TZ softened owing to tempered martensitic formation and were the fracture locations in the tensile test, whereas BM fracture occurred in the tensile test of the 590 MPa steel weld. The joint strength, determined by the hardness and width of the softened zone, increased and then saturated with an increase in the BM strength. From the results, we can conclude that the thermal history and size of the PRZ and TZ should be controlled to enhance the joint strength of automotive steels.


2002 ◽  
Vol 62 (1) ◽  
pp. 73-81 ◽  
Author(s):  
J. M. García Páez ◽  
A. Carrera ◽  
E. Jorge Herrero ◽  
I. Millán ◽  
A. Rocha ◽  
...  

2001 ◽  
Author(s):  
M. A. Haque ◽  
M. T. A. Saif

Abstract We present a MEMS-based technique for in-situ uniaxial tensile testing of freestanding thin films inside SEM and TEM. It integrates a freestanding thin film specimen with MEMS force sensors and structures to produce an on-chip tensile testing facility. Cofabrication of the specimen with force and displacement measuring mechanisms produces the following unique features: 1) Quantitative experimentation can be carried out in both SEM and TEM, 2) No extra gripping mechanism is required, 3) Specimen misalignment can be eliminated, 4) Pre-stress in specimen can be determined, and 5) Specimens with micrometer to nanometer thickness can be tested. We demonstrate the technique by testing a 200-nanometer thick Aluminum specimen in-situ in SEM. Significant strengthening and anelasticity were observed at this size scale.


2000 ◽  
Author(s):  
T. Jesse Lim ◽  
Wei-Yang Lu

Abstract In this work, uniaxial tensile testing of a 63Sn-37Pb alloy with different specimen sizes and aging conditions had been carried out. Although the stress-strain responses of different specimen sizes and aging conditions differs, the ultimate strength of the specimens with 16 hours, 100°C aging are similar for the sizes tested. The specimens with 25 days, 100°C aging have different stress-strain response with different sizes, and have a lower ultimate strength and higher failure strain compared to 16 hours, 100°C aging specimens.


2019 ◽  
Vol 180 ◽  
pp. 107962
Author(s):  
Haichao Gong ◽  
Qunbo Fan ◽  
Yu Zhou ◽  
Duoduo Wang ◽  
Pengru Li ◽  
...  

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