Unsteady Simulation of an Axial Compressor Stage With Casing and Blade Passive Treatments

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Nicolas Gourdain ◽  
Francis Leboeuf
Keyword(s):  
Boundary Layer ◽  
Passive Control ◽  
Axial Compressor ◽  
Suction Side ◽  
Boundary Layer Separation ◽  
Leakage Flow ◽  
Compressor Stage ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Good Ability

This paper deals with the numerical simulation of technologies to increase the compressor performances. The objective is to extend the stable operating range of an axial compressor stage using passive control devices located in the tip region. First, the behavior of the tip leakage flow is investigated in the compressor without control. The simulation shows an increase in the interaction between the tip leakage flow and the main flow when the mass flow is reduced, a phenomenon responsible for the development of a large flow blockage region at the rotor leading edge. A separation of the rotor suction side boundary layer is also observed at near stall conditions. Then, two approaches are tested in order to control these flows in the tip region. The first one is a casing treatment with nonaxisymmetric slots. The method showed a good ability to control the tip leakage flow but failed to reduce the boundary layer separation on the suction side. However, an increase in the operability was observed but with a penalty for the efficiency. The second approach is a blade treatment that consists of a longitudinal groove built in the tip of each rotor blade. The simulation pointed out that the device is able to control partially all the critical flows with no penalty for the efficiency. Finally, some recommendations for the design of passive treatments are presented.

Numerical Simulation of Tip Clearance Control in Axial Turbine Rotor: Part 2—Passive Control of Five Different Tip Platforms

2008 ◽  
Author(s):  
Wei Li ◽  
Wei-Yang Qiao ◽  
Kai-Fu Xu ◽  
Hua-Ling Luo
Keyword(s):  
Flow Control ◽  
Passive Control ◽  
Suction Side ◽  
Turbine Rotor ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Clearance Flow

The tip leakage flow has significant effects on turbine in loss production, aerodynamic efficiency, etc. Then it’s important to minimize these effects for a better performance by adopting corresponding flow control. The active turbine tip clearance flow control with injection from the tip platform is given in Part-1 of this paper. This paper is Part-2 of the two-part papers focusing on the effect of five different passive turbine tip clearance flow control methods on the tip clearance flow physics, which consists of a partial suction side squealer tip (Partial SS Squealer), a double squealer tip (Double Side Squealer), a pressure side tip shelf with inclined squealer tip on a double squealer tip (Improved PS Squealer), a tip platform extension edge in pressure side (PS Extension) and in suction side (SS Extension) respectively. Combined with the turbine rotor and the numerical method mentioned in Part 1, the effects of passive turbine tip clearance flow controls on the tip clearance flow were sequentially simulated. The detailed tip clearance flow fields with different squealer rims were described with the streamline and the velocity vector in various planes parallel to the tip platform or normal to the tip leakage vortex core. Accordingly, the mechanisms of five passive controls were put in evidence; the effects of the passive controls on the turbine efficiency and the tip clearance flow field were highlighted. The results show that the secondary flow loss near the outer casing including the tip leakage flow and the casing boundary layer can be reduced in all the five passive control methods. Comparing the active control with the passive control, the effect brought by the active injection control on the tip leakage flow is evident. The turbine rotor efficiency could be increased via the rational passive turbine tip clearance flow control. The Improved PS Squealer had the best effect on turbine rotor efficiency, and it increased by 0.215%.

Effects of the Inlet Boundary Layer Thickness on the Flow and Loss Characteristics in an Axial Compressor

2005 ◽  
Author(s):  
Minsuk Choi ◽  
Junyoung Park ◽  
Jehyun Baek
Keyword(s):  
Boundary Layer ◽  
Layer Thickness ◽  
Boundary Layer Thickness ◽  
Axial Compressor ◽  
Internal Flow ◽  
Total Loss ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Suction Surface ◽  
Tip Leakage

A three-dimensional computation was conducted to understand effects of the inlet boundary layer thickness on the internal flow and the loss characteristics in a low-speed axial compressor operating at the design condition (φ = 85%) and near stall condition (φ = 65%). At the design condition, independent of the inlet boundary layer thickness, flows in the axial compressor show similar characteristics such as the pressure distribution, size of hub corner-stall, tip leakage flow trajectory, limiting streamlines on the blade suction surface, etc. But, as the load is increased, for the thick inlet boundary layer at hub and casing, the hub corner stall grows to make a large separation region between the hub and suction surface, and the tip leakage flow is more vortical than that observed in the case with thin inlet boundary layer and has the critical point where the trajectory of the tip leakage flow is suddenly turned to the downstream. For the thin inlet boundary layer, the hub corner stall decays to form the thick boundary layer from hub to midspan on the suction surface owing to the blockage of the tip leakage flow and the tip leakage flow leans to the circumferential direction more than at the design condition. In addition to these, the severe reverse flow, induced by both boundary layers on the blade surface and the tip leakage flow, can be found to act as the blockage of flows near the casing, resulting in a heavy loss. As a result of these differences of the internal flow made by the different inlet boundary layer thickness, the spanwise distribution of the total loss is changed dramatically. At the design condition, total pressure losses for two different boundary layers are almost alike in the core flow region but the larger losses are generated at both hub and tip when the inlet boundary layer is thin. At the near stall condition, however, total loss for thick inlet boundary layer is found to be greater than that for thin inlet boundary layer on most of the span except the region near the hub and casing. In order to analyze effects of inlet boundary layer thickness on total loss in detail, total loss is scrutinized through three major loss categories available in a subsonic axial compressor such as profile loss, tip leakage loss and endwall loss.

Numerical Investigation on Slot Casing Treatment in a Transonic Axial Compressor Stage: Part 1 — Casing Treatment Design

2016 ◽  
Author(s):  
Mingmin Zhu ◽  
Xiaoqing Qiang ◽  
Jinfang Teng
Keyword(s):  
Axial Compressor ◽  
Leakage Flow ◽  
Compressor Stage ◽  
Tip Leakage Flow ◽  
Suction Surface ◽  
Stall Margin ◽  
Rotating Speed ◽  
Casing Treatment ◽  
Tip Leakage ◽  
Stall Margin Improvement

Slot-type casing treatment generally has a great potential of enhancing the operating range for tip-critical compressor rotors, however, with remarkable efficiency drop. Part I of this two-part paper was committed to develop a slot configuration with desired stall margin improvement and minimized efficiency loss. Steady simulation was carried out in a 1.5 transonic axial compressor stage at part design rotating speed. At this rotating speed this compressor stage operated at a subsonic condition and showed a rather narrow operating range, which needed to be improved badly. Flow fields analysis at peak efficiency and near stall point showed that the development of tip leakage vortex and resulting blockage near casing resulted in numerical stall. Three kinds of skewed slots with same rotor exposure and casing porosity were designed according to the tip flow field and some empirical strategies. Among three configurations, arc-curved skewed slot showed minimum peak efficiency drop with considerable stall margin improvement. Then rotor exposure and casing porosity were varied based on the original arc-curved skewed slot, with a special interest in detecting their impact on the compressor stability and overall efficiency. Result showed that smaller rotor exposure and casing porosity leaded to less efficiency drop. But meanwhile, effectiveness of improving compressor stability was weakened. The relation between efficiency drop and stall margin improvement fell on a smooth continuous curve throughout all slots configurations, indicating that the detrimental effect of casing treatment on compressor was inevitable. Flow analysis was carried out for cases of smooth casing and three arc-curved configurations at smooth casing near stall condition. The strength of suction/injection, tip leakage flow behavior and removal of blockage near casing were detailed examined. Larger rotor tip exposure and slots number contributed to stronger injection flow. The loss generated within the mixing process of injection flow with main flow and leakage flow is the largest source of entropy increase. Further loss mechanisms were interpreted at eight axial cuts, which were taken through the blade row and slots to show the increase in entropy near tip region. Entropy distributions manifested that loss generations with smooth casing were primarily ascribed to low-momentum tip leakage flow/vortex and suction surface separation at leading edge. CU0 slot, the arc-curved slots with 50% rotor tip exposure, was capable of suppressing the suction surface separation loss. Meanwhile, accelerated tip leakage flow brought about additional loss near casing and pressure surface. Upstream high entropy flow would be absorbed into the rear portion of slots repeatedly, resulting in further loss.

Modeling of Blade Tip Geometries in an Axial Compressor Stage

2003 ◽  
Author(s):  
Carsten Stockhaus ◽  
Werner Volgmann ◽  
Horst Stoff
Keyword(s):  
Beneficial Effect ◽  
Axial Compressor ◽  
Suction Side ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Efficiency Gain ◽  
Pressure Side ◽  
Compressor Stage ◽  
Tip Leakage Flow ◽  
Blade Tip

The purpose of this paper is to investigate numerically the tip leakage flow for different blade tip geometries in an axial compressor stage under design and off-design conditions. Using flat tips, suction and pressure side squealers in combination with knife tips, a comparison of the rotor performance in terms of pressure and efficiency gain is reported. Detailed flow characteristics within the tip clearance gap, interaction of the leakage flow with the main flow and resultant turning effects at the exit of the row have been investigated. The CFD method is based on a commercially available compressible Navier-Stokes solver (STAR-CD), using a turbulent compressible high Reynolds number k-ε model. Accurate numerical comparison of different blade tip geometries is achieved by using the same grid for the various shapes. The blocking strategy with O-grid structure is presented. The numerical results show clearly the beneficial effect of cutting away material from the pressure side. The higher surface curvature of the suction side squealer affects the pressure blade loading and increases the lift in the same way. This effect is increased by increasing the squealer height and results in a lower efficiency gain near the surge line. The best modification of the blade tip shows a maximum reduction of the tip discharge coefficient of 20 %. This leads to an improved total pressure ratio of 0.29% and an improved total polytropic efficiency of 0.40% under design condition. The influences of favourable squealer geometries on stage characteristics are described along an operating line. With a simulation of IGV-setting from Δα = −15° to Δα = +20° different operating points have been investigated in a swirl performance map. The beneficial effect of the suction side squealer found for the rotor row could assign to the stator row and results in an improved static pressure gain. Furthermore, design indications are presented which help to keep the efficiency gain under surge condition as high as possible.

Effect of endwall suction on aerodynamic performance of compressor cascade with tip clearance at a large incidence angle

2021 ◽  
pp. 095765092098395
Author(s):  
Botao Zhang ◽  
Bo Liu ◽  
Hejian Wang ◽  
Xiaochen Mao
Keyword(s):  
Boundary Layer ◽  
Incidence Angle ◽  
Boundary Layer Separation ◽  
Aerodynamic Performance ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Compressor Cascade ◽  
Tip Leakage Flow ◽  
Control Effect ◽  
Tip Leakage

In order to deeply analyze the application prospect of the boundary layer suction technique on the compressor, the flow control effect of endwall suction scheme on the tip leakage flow of a compressor cascade at a large incidence angle with complex internal flow structure and different loss proportion from the case at design incidence angle, was studied numerically, as well as on the overall aerodynamic performance. The results show that the suction scheme directly affects the structure of the tip leakage flow and makes the onset position of the tip leakage vortex move backward, which weakens the intensity and influence range of the tip leakage flow, thus improving the cascade performance in the tip region. At the large incidence angle, large flow suction makes the boundary layer separation in the low span area advance, and the corner separation region at the gap-free end expands to the upper. The position of the separation vortex shedding rises from 10% blade span under the condition without suction to about 70% blade span under the condition with the suction flow rate of 0.7%, and the separation loss increases. The overall performance of the cascade at the large incidence angle mainly depends on the increase of separation loss, while the effect of the decrease of leakage loss on it is greatly reduced. With suction, the total pressure loss coefficient of the cascade increases by about 5.7% at the incidence angle of +8°.

scholarly journals Influence of Tip Clearance on Flow Characteristics of Axial Compressor

Processes ◽  
2020 ◽  
Vol 8 (11) ◽  
pp. 1445
Author(s):  
Moru Song ◽  
Hong Xie ◽  
Bo Yang ◽  
Shuyi Zhang
Keyword(s):  
Flow Field ◽  
Flow Characteristics ◽  
Axial Compressor ◽  
Suction Side ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Tip Clearance Vortex

This paper studies the influence of tip clearance on the flow characteristics related to the performance. Based on full-passage numerical simulation with experimental validation, several clearance models are established and the performance curves are obtained. It is found that there exists an optimum clearance for the stable working range. By analyzing the flow field in tip region, the role of the tip leakage flow is illustrated. In the zero-clearance model, the separation and blockage along the suction side is the main reason for rotating stall. As the tip clearance is increased to the optimum value, the separation is suppressed by the tip leakage flow. However, with the continuing increasing of the tip clearance, the scale and strength of the tip clearance vortex is increased correspondingly. When the tip clearance is larger than the optimum value, the tip clearance vortex gradually dominates the flow field in the tip region, which can increase the unsteadiness in the tip region and trigger forward spillage in stall onset.

scholarly journals Aerodynamic investigation of a linear cascade with tip gap using large-eddy simulation

2021 ◽  
Vol 5 ◽  
pp. 39-49
Author(s):  
Koch Régis ◽  
Sanjosé Marlène ◽  
Moreau Stéphane
Keyword(s):  
Boundary Layer ◽  
Large Eddy Simulation ◽  
Suction Side ◽  
Leakage Flow ◽  
Compressor Cascade ◽  
Tip Leakage Flow ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Eddy Simulation ◽  
Large Eddy

The flow in a linear compressor cascade with tip gap is simulated using a wall-resolved compressible Large-Eddy Simulation. The cascade is based on the Virginia Tech Low Speed Cascade Wind Tunnel. The Reynolds number based on the chord is 3.88 x 10⁵ and the Mach number is 0.07. The gap considered in this study is 4.0 mm (2.9% of axial chord). An aerodynamic analysis of the tip-leakage flow allow us identifying the main mechanisms responsible for the development and the convection of the tip-leakage vortex downstream of the cascade. A region of high turbulence and vorticity levels is located along an ellipse that borders the top of the tip-leakage vortex. The influence of the airfoil suction side boundary layer development on the tip-leakage vortex is highlighted by tripping the flow. A tripped boundary layer induces a stronger and larger tip-leakage vortex that tends to move further away from the airfoil suction side and from the endwall compared with an untripped flow. The boundary layer turbulent state influences the tip-leakage flow development.

Effect of Axial Short Slot Casing Treatment and its Center Deviation on Stability of a Transonic Axial Flow Compressor

2020 ◽  
Author(s):  
Sha Zhang ◽  
Wuli Chu ◽  
Jibo Yang
Keyword(s):  
Boundary Layer ◽  
Axial Compressor ◽  
Subsequent Development ◽  
Stability Margin ◽  
Axial Position ◽  
Central Position ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Casing Treatment ◽  
Tip Leakage

Abstract In order to increase the stability margin of axial compressor with low efficiency losses, this paper studies the influence of axial short slot casing treatment and its axial position on compressor performance. A transonic axial compressor rotor, NASA rotor37, is taken as the research object, and the solid wall case and three axial slot casing treatments with different axial positions are studied by numerical simulation. The results show that the configuration with a center deviation of 0 (CT _C) has the best effect, with a margin improvement of 7.6% and an efficiency reduction of 0.09%; the configuration with an upstream positioned axial slot (CT_L) is the second, with a margin improvement of 5.4% and an efficiency reduction of 0.28%; the configuration with a downstream positioned axial slot (CT_T) is the worst, with a margin improvement of 3.6% and an efficiency reduction of 0.3%. A shift of the slot in downstream direction is not effective because it only affects the extent of boundary layer separation and has little effect on the development of the tip leakage flow. The upstream positioned axial slot with unsatisfactory effect affects the tip leakage flow trajectory and weakens the radial vortex at the blade tip, but it cannot affect the subsequent development of the leakage vortex. The short slot casing treatment in the central position effectively inhibits the development of the vortex. At the same time, it affects the development of the boundary layer to some extent and ensures the lower efficiency reduction while obtaining better stability margin.

Tip Leakage in a Centrifugal Impeller

1989 ◽  
Vol 111 (3) ◽  
pp. 244-249 ◽  
Author(s):  
T. Z. Farge ◽  
M. W. Johnson ◽  
T. M. A. Maksoud
Keyword(s):  
Boundary Layer ◽  
Pressure Distribution ◽  
Static Pressure ◽  
Suction Side ◽  
Centrifugal Impeller ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Static Pressure Distribution ◽  
Impeller Outlet

The effects of tip leakage have been studied using a 1-m-dia shrouded impeller where a leakage gap is left between the inside of the shroud and the impeller blades. A comparison is made with results for the same impeller where the leakage gap is closed. The static pressure distribution is found to be almost unaltered by the tip leakage, but significant changes in the secondary velocities alter the size and position of the passage wake. Low-momentum fluid from the suction-side boundary layer of the measurement passage and tip leakage fluid from the neighboring passage contribute to the formation of a wake in the suction-side shroud corner region. The inertia of the tip leakage flow then moves this wake to a position close to the center of the shroud at the impeller outlet.

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