Bubble-Induced Water Hammer and Cavitation in Microchannel Flow Boiling

2009 ◽  
Vol 131 (12) ◽  
Author(s):  
David W. Fogg ◽  
Kenneth E. Goodson

While microchannel flow boiling has received much research attention, past work has not considered the impact of acoustic waves generated by rapidly nucleating bubbles. The present work provides a theoretical framework for these pressure waves, which resembles classical “water hammer” theory and predicts a strong influence on bubble nucleation rates and effective convection coefficients. These pressure waves result directly from confinement in microchannel geometries, reflect from geometrical transitions, and superimpose to create large transients in the static liquid pressure. Feedback from the pressure waves inhibits bubble growth rates, reducing the effective heat transfer. Pressure depressions generated by the propagating pressure pulses can cause other bubbles to grow at lower than expected wall temperatures. The additional nucleation enhances heat transfer over short times but increased flow instability may inhibit heat transfer over longer periods. The limited quantitative measurements available in the literature indicate confined bubble growth rates in microchannels are significantly lower than those predicted by the classical Rayleigh–Plesset equation. The present model predicts confined bubble growth rates to within ± 20%. A nondimensional number indicative of the relative magnitude of the water hammer pressure to bubble pressure is proposed to characterize the transitions from conventional to microchannel flow boiling.

Author(s):  
Isaac Perez-Raya ◽  
Satish G. Kandlikar

Effective heat transfer techniques benefit the development of nuclear and fossil fuel powered steam generators, high power electronic devices, and industrial refrigeration systems. Boiling dissipates large heat fluxes while keeping a low and a constant surface temperature. However, studies of the fluid behavior surrounding the bubble and the heat transfer near the contact-line are scare due to difficulties of flow visualization, chaotic conditions, and small length scales. The preset study shows the simulation of bubble growth over a heated surface from conception to departure. The computation of mass transfer with interfacial temperature gradients leads to proper bubble growth rates. Models to include the interface sharpness uncover the dynamic and thermal interaction between the interface and the fluid. Results indicate that the nucleation of a bubble (in water at 1 atm with 6.2 K wall superheat) has an influence region of 2Db (where Db is the departure bubble diameter). In addition, results reveal a thin thermal film near the interface that increases the heat transfer at the contact-line region. Numerical bubble growth rates compare well with experimental data on single bubble nucleation.


Author(s):  
Tamanna Alam ◽  
Wenming Li ◽  
Fanghao Yang ◽  
Ahmed Shehab Khan ◽  
Yan Tong ◽  
...  

In microchannel flow boiling, bubble nucleation, growth and flow regime development are highly influenced by channel cross-section and physical phenomena underlying this mechanism are far from being well-established. Relative effects of different forces acting on wall-liquid and liquid-vapor interface of a confined bubble play an important role in heat transfer performances. Therefore, fundamental investigations are necessary to develop enhanced microchannel heat transfer surfaces. Force analysis of vapor bubble dynamics in flow boiling Silicon Nanowire (SiNW) microchannels has been performed based on theoretical, experimental and visualization studies. The relative effects of different forces on flow regime, instability and heat transfer performances of flow boiling in Silicon Nanowire microchannels have been identified. Inertia, surface tension, shear, buoyancy, and evaporation momentum forces have significant importance at liquid-vapor interface as discussed earlier by several authors. However, no comparative study has been done for different surface properties till date. Detailed analyses of these forces including contact angle and bubble flow boiling characteristics have been conducted in this study. A comparative study between Silicon Nanowire and Plainwall microchannels has been performed based on force analysis in the flow boiling microchannels. In addition, force analysis during instantaneous bubble growth stage has been performed. Compared to Plainwall microchannels, enhanced surface rewetting and critical heat flux (CHF) are owing to higher surface tension force at liquid-vapor interface and Capillary dominance resulting from Silicon Nanowires. Whereas, low Weber number in Silicon Nanowire helps maintaining uniform and stable thin film and improves heat transfer performances. Moreover, force analysis during instantaneous bubble growth shows the dominance of surface tension at bubble nucleation and slug/transitional flow which resulted higher heat transfer contact area, lower thermal resistance and higher thin film evaporation. Whereas, inertia force is dominant at annular flow and it helps in bubble removal process and rewetting.


Coatings ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 288 ◽  
Author(s):  
Young Wi ◽  
Jong Kim ◽  
Jung Lee ◽  
Joon Lee

Microchannel flow boiling is a cooling method studied in microscale heat-cooling, which has become an important field of research with the development of high-density integrated circuits. The change in microchannel surface characteristics affects thermal fluid behavior, and existing studies have optimized heat transfer by changing surf ace wettability characteristics. However, a surface with heterogeneous wettability also has the potential to improve heat transfer. In this case, heat transfer would be optimized by applying the optimal heterogeneous wettability surface to channel flow boiling. In this study, a change in cooling efficiency was observed, by setting a hydrophobic and hydrophilic wettability pattern on the channel surface under the microchannel flow boiling condition, using a lattice Boltzmann method simulation. In the rectangular microchannel structure, the hydrophobic-hydrophilic patterned wettability was oriented perpendicular to the flow direction. The bubble nucleation and the heat transfer coefficient were observed in each case by varying the length of the pattern and the ratio of the hydrophobic-hydrophilic area. It was found that the minimum pattern length in which individual bubbles can occur, and the wettability pattern in which the bubble nucleation-departure cycle is maintained, are advantageous for increasing the efficiency of heat transfer in channel flow boiling.


2021 ◽  
Author(s):  
Wei Li ◽  
Yuhao Lin ◽  
Yang Luo

Abstract The application of two-phase flow in microchannel needs further research to achieve a more stable and highly-performed heat sink. Utilizing self-rewetting fluid is one of the promising ways to minimize the dryout area, thus increasing the heat transfer coefficient and critical heat flux (CHF). To investigate the heat transfer performance of self-rewetting fluid in microchannel flow boiling, a numerical investigation is carried out in this study utilizing the VOF method, phase-change model and continuum surface force (CSF) model with surface tension versus temperature. Athree-dimensional numerical investigation of bubble growth and merger is carried out with water and 0.2%wt heptanol solution. The single bubble growing cases, two x-direction/y-direction bubbles merging cases and three bubbles merging cases are conducted. Since the bubbles never detach the heated walls, the dryout area and regions nearby the contact line with thin liquid film dominated the heat transfer process during the bubbles' growth and merger. The self-rewetting fluid is able to minimize the local dryout area and achieve the larger thin liquid film area around the contact line due to the Marangoni effect and thermocapillary force, thus result in higher wall heat flux when compared to water. The two x-direction bubbles merging case performed best for heat transfer in the microchannel, in which self-rewetting fluid achieves heat transfer enhancement for over 50 percent compared with water.


2021 ◽  
Vol 33 (2) ◽  
Author(s):  
Benjamin Franz ◽  
Axel Sielaff ◽  
Peter Stephan

AbstractFor the present study numerical simulations of subcooled flow boiling of FC-72 in microgravity have been conducted to accompany boiling experiments performed in microgravity on the International Space Station (ISS). The numerical domain represents the geometry of the experimental test cell. For all simulations the open source framework OpenFOAM was employed, including extensions to the interFoam solver, which have been developed at the authors’ institute. A reference case has been defined applying intermediate values from the experimental parameter range as system parameters. This case has been examined thoroughly with regards to hydrodynamic phenomena and heat transfer during multiple, successive bubble cycles. Based on this reference case, the system parameters flow velocity, input heat flux, pre-heating time, and subcooling of the liquid bulk have been varied, and the impact of these quantities on bubble growth and movement as well as heat transfer have been studied. It was found, that an increased flow rate as well as increased subcooling lead to smaller bubbles and increased time between subsequent nucleations. A high input heat flux, an increased pre-heating time, and a decreased subcooling lead to a rapid cycle of bubble nucleation and coalescence.


Author(s):  
Ankit Kalani ◽  
Satish G. Kandlikar

Flow boiling in microchannels offers many advantages such as high heat transfer coefficient, higher surface area to volume ratio, low coolant inventory, uniform temperature control and compact design. The application of these flow boiling systems has been severely limited due to early critical heat flux (CHF) and flow instability. Recently, a number of studies have focused on variable flow cross-sectional area to augment the thermal performance of microchannels. In a previous work, the open microchannel with manifold (OMM) configuration was experimentally investigated to provide high heat transfer coefficient coupled with high CHF and low pressure drop. In the current work, high speed images of plain surface using tapered manifold are obtained to gain an insight into the nucleating bubble behavior. The mechanism of bubble nucleation, growth and departure are described through high speed images. Formation of dry spots for both tapered and uniform manifold geometry is also discussed.


2011 ◽  
Vol 312-315 ◽  
pp. 548-553 ◽  
Author(s):  
Yuan Wang ◽  
Khellil Sefiane

Single vapour bubble growth and heat transfer mechanism during flow boiling in a rectangular horizontal mini-channel were experimentally investigated. The hydraulic diameter of the channel was 1454 μm, with an aspect ratio (Win/din) of 10. Degassed FC-72 was used as the working liquid. In this paper, bubble equivalent radius was found to increase linearly till a critical time, beyond which the growth turned into exponential. Bubble growth rate increases with increasing heat flux. Heat transfer mechanisms of the bubble growth at different heat fluxes and mass fluxes were discussed. In addition, the relation between thermal and flow conditions with bubble temporal geometry was explored.


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