Conversion of a Heavy-Duty Industrial Gas Turbine to Combined Cycle

1983 ◽  
Vol 105 (4) ◽  
pp. 870-874
Author(s):  
D. W. Leffler ◽  
B. S. Roberts

This paper discusses the evaluation, design, and operation of a combined-cycle plant for Bahamas Electricity Corporation in Nassau, Bahamas. The plant was designed to provide maximum fuel efficiency, satisfactorily operate to 40 percent load, and includes provisions for heavy oil firing in the gas turbine. The system was started up July, 1982 and has been in successful operation since then.

2017 ◽  
Author(s):  
Andrew Detor ◽  
◽  
Richard DiDomizio ◽  
Don McAllister ◽  
Erica Sampson ◽  
...  

Author(s):  
Edgar Vicente Torres González ◽  
Raúl Lugo Leyte ◽  
Martín Salazar Pereyra ◽  
Helen Denise Lugo Méndez ◽  
Miguel Toledo Velázquez ◽  
...  

In this paper is carried out a comparison between a gas turbine power plant and a combined cycle power plant through exergetic and environmental indices in order to determine performance and sustainability aspects of a gas turbine and combined cycle plant. First of all, an exergetic analysis of the gas turbine and the combined is carried out then the exergetic and environmental indices are calculated for the gas turbine (case A) and the combined cycle (case B). The exergetic indices are exergetic efficiency, waste exergy ratio, exergy destruction factor, recoverable exergy ratio, environmental effect factor and exergetic sustainability. Besides, the environmental indices are global warming, smog formation and acid rain indices. In the case A, the two gas turbines generate 278.4 MW; whereas 415.19 MW of electricity power is generated by the combined cycle (case B). The results show that exergetic sustainability index for cases A and B are 0.02888 and 0.1058 respectively. The steam turbine cycle improves the overall efficiency, as well as, the reviewed exergetic indexes. Besides, the environmental indices of the gas turbines (case A) are lower than the combined cycle environmental indices (case B), since the combustion gases are only generated in the combustion chamber.


Author(s):  
M. W. Horner ◽  
A. Caruvana

Final component and technology verification tests have been completed for application to a 2600°F rotor inlet temperature gas turbine. These tests have proven the capability of combustor, turbine hot section, and IGCC fuel systems and controls to operate in a combined cycle plant burning a coal-derived gas fuel at elevated gas turbine inlet temperatures (2600–3000°F). This paper presents recent test results and summarizes the overall progress made during the DOE-HTTT Phase II program.


2002 ◽  
Vol 124 (3) ◽  
pp. 534-541 ◽  
Author(s):  
Z. R. Khalaf ◽  
B. Basler

This paper presents the O&M experience at the Kalaeloa Cogeneration Plant. Performance issues and other problems related to firing heavy oil in a combustion turbine are presented together with their long-term solutions leading to the current successful operation of the IPP power station in Hawaii, USA.


Author(s):  
Tadashi Tsuji

Air cooling blades are usually applied to gas turbines as a basic specification. This blade cooling air is almost 20% of compressor suction air and it means that a great deal of compression load is not converted effectively to turbine power generation. This paper proposes the CCM (Cascade Cooling Module) system of turbine blade air line and the consequent improvement of power generation, which is achieved by the reduction of cooling air consumption with effective use of recovered heat. With this technology, current gas turbines (TIT: turbine inlet temperature: 1350°C) can be up-rated to have a relative high efficiency increase. The increase ratio has a potential to be equivalent to that of 1500°C Class GT/CC against 1350°C Class. The CCM system is designed to enable the reduction of blade cooling air consumption by the low air temperature of 15°C instead of the usual 200–400°C. It causes the turbine operating air to increase at the constant suction air condition, which results in the enhancement of power and thermal efficiency. The CCM is installed in the cooling air line and is composed of three stage coolers: steam generator/fuel preheater stage, heat exchanger stage for hot water supplying and cooler stage with chilled water. The coolant (chilled water) for downstream cooler is produced by an absorption refrigerator operated by the hot water of the upstream heat exchanger. The proposed CCM system requires the modification of cooling air flow network in the gas turbine but produces the direct effect on performance enhancement. When the CCM system is applied to a 700MW Class CC (Combined Cycle) plant (GT TIT: 135°C Class), it is expected that there will be a 40–80MW increase in power and +2–5% relative increase in thermal efficiency.


Author(s):  
Markus Feigl ◽  
Geoff Myers ◽  
Stephen R. Thomas ◽  
Raub Smith

This paper describes the concept and benefits of the fuel moisturization system for the GE H System™ steam-cooled industrial gas turbine. The DLN2.5H combustion system and fuel moisturization system are both described, along with the influence of fuel moisture on combustor performance as measured during full-scale, full-pressure rig testing of the DLN2.5H combustion system. The lean, premixed DLN2.5H combustion system was targeted to deliver single-digit NOx and CO emissions from 40% to 100% combined cycle load in both the Frame 7H (60 Hz) and Frame 9H (50 Hz) heavy-duty industrial gas turbines. These machines are also designed to yield a potential combined-cycle efficiency of 60 percent or higher. Fuel moisturization contributes to the attainment of both the NOx and the combined-cycle efficiency performance goals, as discussed in this paper.


Author(s):  
Chris Hutchison ◽  
Anthony Chan ◽  
Dan Stankiewicz

Cracking at the trailing edge of a heavy duty industrial gas turbine blade has been observed on a number of serviced parts. The cracking usually occurs within 1.0″ of the platform. The trailing edge (TE) cracks have been found to propagate through the airfoil, leading to airfoil separation and severe engine damage. Liburdi Turbine Services has undertaken an independent metallurgical and stress analysis of the blade to determine the cause of the cracking. This paper covers the stress and low cycle fatigue (LCF) analysis of a platform undercut modification designed to mitigate crack initiation and thus increase part life. A finite element model of the blade was developed. Thermal loading was applied from a conjugate heat and mass transfer analysis between the blade, gas path flow and internal cooling flow. Base load conditions were used at turbine inlet temperature 2482°F. Results showed that the peak stress was present in the TE cooling slot corner, and was large enough to cause local yielding and LCF. The geometry of the modification was shown to strongly influence stress in the TE airfoil region and in the undercut region. Thus a balance was found to provide sufficiently low stresses in both regions and still be practical for machining. The modification was found to decrease stress in the TE cooling slot by a factor of 0.71 relative to that of the current OEM design, and increase life by 1.79 times. A viable modification has been demonstrated to extend blade life by reducing local stress and thus mitigating crack initiation at the airfoil TE.


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