Effects of Pin Shape and Array Orientation on Heat Transfer and Pressure Loss in Pin Fin Arrays

1984 ◽  
Vol 106 (1) ◽  
pp. 252-257 ◽  
Author(s):  
D. E. Metzger ◽  
C. S. Fan ◽  
S. W. Haley

Modern high-performance gas turbine engines operate at high turbine inlet temperatures and require internal convection cooling of many of the components exposed to the hot gas flow. Cooling air is supplied from the engine compressor at a cost to cycle performance and a design goal is to provide necessary cooling with the minimum required cooling air flow. In conjunction with this objective, two families of pin fin array geometries which have potential for improving airfoil internal cooling performance were studied experimentally. One family utilizes pins of a circular cross section with various orientations of the array with respect to the mean flow direction. The second family utilizes pins with an oblong cross section with various pin orientations with respect to the mean flow direction. Both heat transfer and pressure loss characteristics are presented. The results indicate that the use of circular pins with array orientation between staggered and inline can in some cases increase heat transfer while decreasing pressure loss. The use of elongated pins increases heat transfer, but at a high cost of increased pressure loss. In conjunction with the present measurements, previously published results were reexamined in order to estimate the magnitude of heat transfer coefficients on the pin surfaces relative to those of the endwall surfaces. The estimate indicates that the pin surface coefficients are approximately double the endwall values.

Author(s):  
Aroon K. Viswanathan ◽  
Danesh K. Tafti

Results from Large Eddy Simulation (LES) of fully developed flow in a ribbed duct are presented with rib pitch-to-height ratio (P/e) is 10 and a rib height to hydraulic diameter ratio (e/Dh) is 0.1. Computations are carried out on a square duct with 45° ribs on the top and bottom walls arranged in a staggered fashion. The ribs have a rounded cross-section and are skewed at 45° to the main flow. The Reynolds number based on bulk velocity is 25,000. Mean flow and turbulent quantities, together with heat transfer and friction augmentation results are presented for a stationary case. The flow is characterized by a helical vortex behind each rib and a complementary cross-sectional secondary flow, both of which result from the angle of the rib with respect to the mean flow and result in a spanwise variation of the heat transfer. The mean flow, the turbulent quantities and the heat transfer in the duct show similar trends as in the duct with square cross-section ribs. However the results show that there is lesser friction in the ducts with rounded ribs. The overall heat transfer on the ribbed wall was augmented by 2.85 times that of a smooth duct, at the cost of friction which increases by a factor of 10. The computed values compare well with the experimental values.


2021 ◽  
pp. 1-44
Author(s):  
Sulaiman Alsaleem ◽  
Lesley Wright ◽  
Je-Chin Han

Abstract Serpentine, multi-pass cooling passages, are used in cooling advanced gas turbine blades. In open literature, most internal cooling studies use a fixed cross-sectional area for multi-pass channels. Studies that use varying aspect ratio channels, along with a guide vane to direct the flow with turning, are scarce. Therefore, this study investigates the effect of using different guide vane designs on both detailed heat transfer distribution and pressure loss in a multi-pass channel with an aspect ratio of (4:1) in the entry passage and (2:1) in the second passage downstream of the vane (s). The first vane configuration is one solid-vane with a semi-circular cross-section connecting the two flow passages. The second configuration has three broken-vanes with a quarter-circular cross-section; two broken vanes are located downstream in the first passage, and one broken vane is upstream in the second passage. Detailed heat transfer distributions were obtained on all surfaces within the flow passages by using a transient liquid crystal method. Results show that including the semi-circular vane in the turning region enhanced the overall heat transfer by around 29% with a reduction in pressure loss by around 20%. Moreover, results show the quarter-circular vane design provides higher overall averaged heat transfer enhancement than the semi-circular vane design by around 9% with penalty of higher pressure drop by 6%, which yields higher thermal performance by 7%, over a Reynolds number range from 15,000 to 45,000.


2021 ◽  
Author(s):  
Michele Gaffuri ◽  
Peter Ott ◽  
Shailendra Naik ◽  
Marc Henze

Abstract Sequential impingement channels can reduce the adverse effect of crossflow in narrow impingement channels, as well as increase the cooling efficiency. In this work, sequential impingement channels are experimentally investigated using the transient liquid crystal technique to assess their thermal performances. A low heat transfer region is identified in the downstream part of the first channel where the flow is discharged into the second plenum. Various means of increasing the heat transfer at this location are investigated. Ribs on the target plate allow for an increase of the average heat transfer coefficient with small losses in pressure. Reducing the channel cross-section increases the mean flow velocity and, combined with the ribs, allows for a further increase of the heat transfer. Additionally, the geometrical changes of the channel caused by the addition of a ramp with a rounded corner, allow to decrease the pressure losses associated with the discharge into the second plenum, which is not optimal in the baseline configuration due to the sharp corner of the purge hole. Further reducing the cross-section to increase the heat transfer, however, increases the pressure losses due to the small open area in the transition zone.


Author(s):  
R. K. Nagar ◽  
J. P. Meyer ◽  
Md. MahbubAlam ◽  
G. Spedding

Pin fins are low aspect ratio rods of circular cross section that are used to enhance heat transfer inside turbine blades. Although modifying the basic circular geometry with numerous shallow depressions (dimples) has been linked with enhanced heat transfer rates, the fluid mechanical mechanisms have remained speculative. Here we investigate numerically the effects of dimples onthe mean and turbulence velocities that lead to increased heat transfer. It has been found that dimples result in an increased turbulence intensity which may possess a greater potential to extract and transport more heat from the pin-fin.


Author(s):  
Sulaiman M. Alsaleem ◽  
Lesley M. Wright ◽  
Je-Chin Han

Abstract Serpentine, varying aspect ratio cooling passages, are typically used in cooling advanced gas turbine blades. These passages are usually connected by sharp, 180-deg bends. In the open literature, most of the internal cooling studies use a fixed cross-sectional area for multi-pass channels. Studies that use varying aspect ratio channels, along with a guide (turn) vane to direct the flow with turning, are scarce. In general, studies show that the incorporation of turning vanes in the bend region of a multi-pass channel keeps the heat transfer rate high while reducing pressure loss. Therefore, the current study investigates the effect of using different guide (turn) vane designs on both the detailed heat transfer distribution and pressure loss in a multi-pass channel with an aspect ratio of (4:1) in the entry passage and (2:1) in the second passage downstream of the vane (s). The first vane configuration is one solid-vane with a semi-circular cross-section connecting the two flow passages. The second configuration has three broken-vanes with a quarter-circular cross-section; two broken vanes are located downstream in the first passage (entering the turn), and one broken vane is upstream in the second passage (exiting the turn). For a Reynolds number range 15,000 to 45,000, detailed heat transfer distributions were obtained on all surfaces within the flow passages by using a transient liquid crystal method. The results show that the turning vane configurations have large effects on the heat transfer, in the turning bend and second passage, and the overall pressure drop. Results show that including the semi-circular vane in the turning region of a multi-pass channel enhanced the overall heat transfer by around 29% with a reduction in pressure loss by around 20%. Moreover, results show that the quarter-circular vane design provides higher overall averaged heat transfer enhancement than the semi-circular vane design by around 9% with penalty of higher pressure drop by 6%, which yields higher thermal performance by 7%, over the Reynolds number range.


Author(s):  
Justin Hodges ◽  
Andrea Osorio ◽  
Erik J. Fernandez ◽  
Jayanta S. Kapat ◽  
Tryambak Gangopadhyay ◽  
...  

This investigation focuses on multi-jet impingement configurations for gas turbine geometries in which the objective is to understand the influence of the roughness elements (ribs) on a target surface to the heat transfer and flow field. Existing studies in literature show the implementation of roughness elements for impingement configurations prove to increase heat transfer by 10–30%. Three different surface configurations are chosen for this multi-jet array impingement study: smooth surface (no ribs), small perpendicularly oriented ribs, and large perpendicularly oriented ribs. These roughness elements are non-continuous, broken rib turbulators which are square in cross section and oriented orthogonally to the mean flow direction within the cross flow duct. The roughness elements are oriented perpendicular to the mean flow direction. For each of the ribs tested, the two blockages tested, based on rib-to-channel height, were 20.83% and 41.67%. The jet impingement arrays are of an inline configuration. The Reynolds numbers tested, based on jet diameter, include 4,600, 13,300, 20,600, 30,200. The x/D (streamwise direction), y/D (spanwise direction), z/D (channel height direction) for the impingement array considered are 5 and 10, 8, and 3, respectively. A temperature sensitive paint technique was used to measure the heat transfer at the target surface, in which the local temperature was measured to estimate area averaged heat transfer coefficient (HTC), row averaged HTC, and stagnation region HTC. The spent air is made to exit from one direction only, thus generating a maximum cross flow situation. Keeping the jet diameter fixed at 5.1 mm, the pitch in the streamwise direction is doubled (x/D = 10) to study the effect of reducing coolant flow on the Nusselt Number distribution. Direct comparisons for heat transfer augmentation were done for all test nodes, including baseline flat/smooth plate cases. From the local heat transfer distributions of the different array patterns of the roughness elements, this study aims to determine the effect of including these elements on the target surface by the increases seen in heat transfer compared to a flat/smooth target plate.


1997 ◽  
Vol 119 (1) ◽  
pp. 39-50 ◽  
Author(s):  
B. G. Wiedner ◽  
C. Camci

Three-dimensional measurements of the mean velocity field have been made in a square-cross-sectional, strongly curved, 90 deg turbulent duct flow. The mean radius to duct width ratio was 2.3. The study was performed as part of an overall investigation of the physics of endwall convective heat transfer. All three components of the velocity vector and the static and total pressure fields were measured using a five-hole probe at four duct cross sections: inlet, 0, 45, and 90 deg. Preliminary turbulence measurements using a single sensor hot wire at the inlet cross section were also obtained to provide streamwise fluctuation levels through the boundary layer. The endwall heat transfer coefficient distribution was determined using a steady-state measurement technique and liquid crystal thermography. A high-resolution heat transfer map of the endwall surface from far upstream of the curve through the 90 deg cross section is presented. The three-dimensional velocity field measurements indicate that a highly symmetric, strong secondary flow develops in the duct with a significant transfer of streamwise momentum to the transverse directions. The cross-stream vorticity components within the measurement plane were estimated using the five-hole probe data and an inviscid from of the incompressible momentum equation. The development of the total and static pressure fields, the three-dimensional mean velocity field, and all three components of the vorticity field are discussed. The endwall heat transfer distribution is interpreted with respect to the measured mean flow quantities.


Author(s):  
Alexander Vakhrushev ◽  
Abdellah Kharicha ◽  
Ebrahim Karimi-Sibaki ◽  
Menghuai Wu ◽  
Andreas Ludwig ◽  
...  

AbstractA numerical study is presented that deals with the flow in the mold of a continuous slab caster under the influence of a DC magnetic field (electromagnetic brakes (EMBrs)). The arrangement and geometry investigated here is based on a series of previous experimental studies carried out at the mini-LIMMCAST facility at the Helmholtz-Zentrum Dresden-Rossendorf (HZDR). The magnetic field models a ruler-type EMBr and is installed in the region of the ports of the submerged entry nozzle (SEN). The current article considers magnet field strengths up to 441 mT, corresponding to a Hartmann number of about 600, and takes the electrical conductivity of the solidified shell into account. The numerical model of the turbulent flow under the applied magnetic field is implemented using the open-source CFD package OpenFOAM®. Our numerical results reveal that a growing magnitude of the applied magnetic field may cause a reversal of the flow direction at the meniscus surface, which is related the formation of a “multiroll” flow pattern in the mold. This phenomenon can be explained as a classical magnetohydrodynamics (MHD) effect: (1) the closure of the induced electric current results not primarily in a braking Lorentz force inside the jet but in an acceleration in regions of previously weak velocities, which initiates the formation of an opposite vortex (OV) close to the mean jet; (2) this vortex develops in size at the expense of the main vortex until it reaches the meniscus surface, where it becomes clearly visible. We also show that an acceleration of the meniscus flow must be expected when the applied magnetic field is smaller than a critical value. This acceleration is due to the transfer of kinetic energy from smaller turbulent structures into the mean flow. A further increase in the EMBr intensity leads to the expected damping of the mean flow and, consequently, to a reduction in the size of the upper roll. These investigations show that the Lorentz force cannot be reduced to a simple damping effect; depending on the field strength, its action is found to be topologically complex.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Yousef Alihosseini ◽  
Mohammad Reza Azaddel ◽  
Sahel Moslemi ◽  
Mehdi Mohammadi ◽  
Ali Pormohammad ◽  
...  

AbstractIn recent years, PCR-based methods as a rapid and high accurate technique in the industry and medical fields have been expanded rapidly. Where we are faced with the COVID-19 pandemic, the necessity of a rapid diagnosis has felt more than ever. In the current interdisciplinary study, we have proposed, developed, and characterized a state-of-the-art liquid cooling design to accelerate the PCR procedure. A numerical simulation approach is utilized to evaluate 15 different cross-sections of the microchannel heat sink and select the best shape to achieve this goal. Also, crucial heat sink parameters are characterized, e.g., heat transfer coefficient, pressure drop, performance evaluation criteria, and fluid flow. The achieved result showed that the circular cross-section is the most efficient shape for the microchannel heat sink, which has a maximum heat transfer enhancement of 25% compared to the square shape at the Reynolds number of 1150. In the next phase of the study, the circular cross-section microchannel is located below the PCR device to evaluate the cooling rate of the PCR. Also, the results demonstrate that it takes 16.5 s to cool saliva samples in the PCR well, which saves up to 157.5 s for the whole amplification procedure compared to the conventional air fans. Another advantage of using the microchannel heat sink is that it takes up a little space compared to other common cooling methods.


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