An Integrated System for the Aerodynamic Design of Compression Systems—Part II: Application

2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Tiziano Ghisu ◽  
Geoffrey T. Parks ◽  
Jerome P. Jarrett ◽  
P. John Clarkson

The complexity of modern gas turbine engines has led to the adoption of a modular design approach, in which a conceptual design phase fixes the values for a number of parameters and dimensions in order to facilitate the subdivision of the overall task into a number of simpler design problems. While making the overall problem more tractable, the introduction of these process-intrinsic constraints (such as flow areas and radii between adjacent stages) at a very early phase of the design process can limit the level of performance achievable, neglecting important regions of the design space and concealing important trade-offs between different modules or disciplines. While this approach has worked satisfactorily in the past, the continuous increase in components’ efficiencies and performance makes further advances more difficult to achieve. Part I of this paper described the development of a system for the integrated design optimization of gas turbine engines: postponing the setting of the interface constraints to a point where more information is available facilitates better exploration of the available design space and better exploitation of the trade-offs between different disciplines and modules. In this second part of the paper, the proposed approach is applied to several test cases from the design of a three-spool gas turbine engine core compression system, demonstrating the risks associated with a modular design approach and the consistent gains achievable through the proposed integrated optimization approach.

2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Tiziano Ghisu ◽  
Geoffrey T. Parks ◽  
Jerome P. Jarrett ◽  
P. John Clarkson

The design of gas turbine engines is a complex problem. This complexity has led to the adoption of a modular design approach, in which a conceptual design phase fixes the values for some global parameters and dimensions in order to facilitate the subdivision of the overall task into a number of simpler subproblems. This approach, while making a complex problem more tractable, necessarily has to rely on designer experience and simple evaluations to specify these process-intrinsic constraints at a point in the design process where very little knowledge about the final design exists. Later phases of the design process, using higher-fidelity tools but acting on a limited region of the design space, can only refine an already established design. While substantial improvements in performance have been possible with the current approach, further gains are becoming increasingly hard to achieve. A gas turbine is a complex multidisciplinary system: a more integrated design approach can facilitate a better exploitation of the trade-offs between different modules and disciplines, postponing the setting of these critical interface parameters (such as flow areas, radii, etc.) to a point where more information exists, reducing their impact on the final design. In the resulting large, possibly multimodal, highly constrained design space, and with a large number of objectives to be considered simultaneously, finding an optimal solution by simple trial-and-error can prove extremely difficult. A more intelligent search approach, in which a numerical optimizer takes the place of the human designer in seeking optimal designs, can enable the design space to be explored significantly more effectively, while also yielding a substantial reduction in development times thanks to the automation of the design process. This paper describes the development of a system for the integrated design and optimization of gas turbine engines, linking a metaheuristic optimizer to a geometry modeler and to evaluation tools with different levels of fidelity. In recognition of the substantial increase in design space size required by the integrated approach, an improved parameterization based on the concept of principal components’ analysis was implemented, allowing a rotation of the design space along its most significant directions and a reduction in its dimensionality, proving essential for a faster and more effective exploration of the design space.


Author(s):  
Shaun Hatcher ◽  
Alan Oswald ◽  
Abe Boughner

This paper will discuss the conversion of the US Navy LHD assault ship from conventional steam propulsion to gas turbine mechanical drive with all electric auxiliaries. The LHD 8 will provide gas turbine mechanical drive and electric propulsion via Controllable Pitch Propellers (CPP) in a Combined Operation Diesel Electric or Gas Turbine (CODLOG) configuration. The primary propulsion is from gas turbine engines with an auxiliary electric drive to provide economical low speed operations while the ship is operating in the littoral zone. The paper will discuss how the gas turbine drive in concert with an electric “loiter” motor drive will be used to provide the most efficient drive combination for each operating scenario. The paper will also discuss the process, trade-offs, and constraints placed on the designers of incorporating a new propulsion plant into an existing ship design. Interfaces with other ship systems presented significant challenges. The text presents the constraints and issues involved in the design process by addressing all major design impacts and significant design concerns. Since the Navy first introduced the General Electric LM2500, the standard gas turbine installation has changed very little and all major surface combatants since the early 1970s have utilized a very similar design. The paper will discuss how the LM2500+ installation on LHD 8, the first of its kind in a military application, will capitalize on the existing design while at the same time changing to meet new requirements, standards and regulations. The paper will also discuss the changes brought about by adopting commercial practices and standards and capitalizing on commercial experiences particularly in areas such as engine qualification.


1997 ◽  
Vol 28 (7-8) ◽  
pp. 536-542
Author(s):  
A. A. Khalatov ◽  
I. S. Varganov

1988 ◽  
Author(s):  
James C. Birdsall ◽  
William J. Davies ◽  
Richard Dixon ◽  
Matthew J. Ivary ◽  
Gary A. Wigell

2020 ◽  
pp. 22-29
Author(s):  
A. Bogoyavlenskiy ◽  
A. Bokov

The article contains the results of the metrological examination and research of the accuracy indicators of a method for diagnosing aircraft gas turbine engines of the D30KU/KP family using an ultra-high-frequency plasma complex. The results of metrological examination of a complete set of regulatory documents related to the diagnostic methodology, and an analysis of the state of metrological support are provided as well. During the metrological examination, the traceability of a measuring instrument (diagnostics) – an ultrahigh-frequency plasma complex – is evaluated based on the scintillation analyzer SAM-DT-01–2. To achieve that, local verification schemes from the state primary standards of the corresponding types of measurements were built. The implementation of measures to eliminate inconsistencies identified during metrological examination allows to reduce to an acceptable level the metrological risks of adverse situations when carrying out aviation activities in industry and air transportation. In addition, the probability of occurrence of errors of the first and second kind in the technological processes of tribodiagnostics of aviation gas turbine engines is reduced when implementing a method that has passed metrological examination in real practice. At the same time, the error in determining ratings and wear indicators provides acceptable accuracy indicators and sufficient reliability in assessing the technical condition of friction units of the D-30KP/KP2/KU/KU-154 aircraft engines.


Author(s):  
O. B. Silchenko ◽  
M. V. Siluyanova ◽  
V. Е. Nizovtsev ◽  
D. A. Klimov ◽  
A. A. Kornilov

The paper gives a brief review of properties and applications of developed extra-hard nanostructured composite materials and coatings based on them. The presentresearch suggestsaerospace applications of nanostructured composite materials based on carbides, carbonitrides and diboridesof transition and refractory metals. To improve the technical and economic performance of gas turbine engines, it is advisable to use new composite structural materials whose basic physicomechanical properties are several times superior to traditional ones. The greatest progress in developing new composites should be expected in the area of materials created on the basis of polymer, metal, intermetallic and ceramic matrices. Currently components and assemblies of gas turbine engines and multiple lighting power units with long operation life and durability will vigorously develop. Next-generation composites are studied in all developed countries, primarily in the United States and Japan.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.


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