Simulation of Fretting Wear in Half-Plane Geometries—Part II: Analysis of the Transient Wear Problem Using Quadratic Programming

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
D. Nowell

This paper presents an efficient numerical method based on quadratic programming, which may be used to analyze fretting contacts in the presence of wear. The approach provides an alternative to a full finite element analysis, and is much less computationally expensive. Results are presented for wear of a Hertzian contact under full sliding and under partial slip. These are compared with previously published finite element analyses of the same problem. Results are also obtained for the fully worn problem by allowing a large number of wear cycles to accumulate. The predicted traction distributions for this case compare well with the fully worn analytical solution presented in part one of this paper.

Author(s):  
Pankaj Dhaka ◽  
Raghu V. Prakash

Abstract Understanding the effect of load sequence is important in the context of a blade-disc dovetail joint in an aero-engine and many other such applications where, the mating surfaces undergo fretting wear under variable slip amplitude loading conditions. In the present work, a two-dimensional finite element analysis is carried out for a cylinder-on-plate configuration. The cylinder is modeled as deformable whereas the plate is modelled as rigid. An incremental wear modelling algorithm is used to model the wear of cylindrical pad while the plate is assumed as un-worn. This simulates a practical scenario where, generally one of the mating surfaces is sufficiently hardened or an interfacial harder/sacrificial element is inserted to restrict the wear to only one of the surfaces. A Fortran-based ABAQUS® subroutine UMESHMOTION is used to simulate the wear profile for the cylinder. A constant extrapolation technique is used to simulate 18000 cycles of fretting. The finite element analysis results are validated with the analytical solutions and literature data. The fretting wear modelling is carried out for two different slip amplitudes viz., 25 μm and 150 μm, to simulate the low and high slip amplitude loading respectively. Two blocks of alternate low and high slip amplitudes are applied to understand the influence of load sequence. Important contact parameters viz., contact pressure, contact stresses and contact slip are extracted. A comparison is made between the low-high and high-low load sequence based on the contact tractions and worn out profiles.


2010 ◽  
Vol 7 (1) ◽  
pp. 142-145 ◽  
Author(s):  
P. L. Falkingham ◽  
K. T. Bates ◽  
L. Margetts ◽  
P. L. Manning

The occurrence of sauropod manus-only trackways in the fossil record is poorly understood, limiting their potential for understanding locomotor mechanics and behaviour. To elucidate possible causative mechanisms for these traces, finite-element analyses were conducted to model the indentation of substrate by the feet of Diplodocus and Brachiosaurus . Loading was accomplished by applying mass, centre of mass and foot surface area predictions to a range of substrates to model track formation. Experimental results show that when pressure differs between manus and pes, as determined by the distribution of weight and size of respective autopodia, there is a range of substrate shear strengths for which only the manus (or pes) produce enough pressure to deform the substrate, generating a track. If existing reconstructions of sauropod feet and mass distributions are correct, then different taxa will produce either manus- or pes-only trackways in specific substrates. As a result of this work, it is predicted that the occurrence of manus- or pes-only trackways may show geo-temporal correlation with the occurrence of body fossils of specific taxa.


Author(s):  
Charles Fourcade ◽  
Minji Fong ◽  
James Axline ◽  
Do Jun Shim ◽  
Chris Lohse ◽  
...  

Abstract As part of a fatigue management program for subsequent license renewal, a flaw tolerance evaluation based on ASME Code, Section XI, Appendix L may be performed. The current ASME Code, Section XI, Appendix L flaw tolerance methodology requires determination of the flaw aspect ratio for initial flaw size calculation. The flaw aspect ratios listed in ASME Section XI, Appendix L, Table L-3210-2, for austenitic piping for example, are listed as a function of the membrane-to-gradient cyclic stress ratio. The Code does not explicitly describe how to determine the ratio, especially when utilizing complex finite element analyses (FEA), involving different loading conditions (i.e. thermal transients, piping loads, pressure, etc.). The intent of the paper is to describe the methods being employed to determine the membrane-to-gradient cyclic stress ratios, and the corresponding flaw aspect ratios (a/l) listed in Table L-3210-2, when using finite element analysis methodology. Included will be a sample Appendix L evaluation, using finite element analysis of a pressurized water reactor (PWR) pressurizer surge line, including crack growth calculations for circumferential flaws in stainless steel piping. Based on this example, it has been demonstrated that, unless correctly separated, the membrane-to-gradient cyclic stress ratios can result in extremely long initial flaw lengths, and correspondingly short crack growth durations.


2011 ◽  
Vol 326 ◽  
pp. 1-10 ◽  
Author(s):  
Hammad Rahman ◽  
Rehan Jamshed ◽  
Haris Hameed ◽  
Sajid Raza

Finite element analysis of honeycomb sandwich panel has been performed by modeling the structure through three different approaches. Continuum properties are calculated through analytical solution and verified through FE analysis of bare core. In addition to that the thickness of core has also been varied in all the three approaches in order to study its effect on vibration analysis of sandwich structure.


1987 ◽  
Vol 110 ◽  
Author(s):  
James B. Koeneman

AbstractPredicting the stress state in bones is important to the understanding of bone remodeling and the long-term reliability of total joint implants. Beam theory, 2-D and 3-D finite element analysis have been used to calculate stress distributions. These finite element analyses of bone structures are progressing from crude models for which the clinical relevance has been questioned to an important tool which is necessary to understand stress related bone changes.


2006 ◽  
Vol 20 (25n27) ◽  
pp. 3890-3895 ◽  
Author(s):  
CHOON YEOL LEE ◽  
JOON WOO BAE ◽  
BYUNG SUN CHOI ◽  
YOUNG SUCK CHAI

The structural integrity of steam generators in nuclear power plants is very much dependent upon the fretting wear characteristics of Inconel 690 U-tubes. In this study, a finite element analysis was used to investigate fretting wear on the secondary side of the steam generator, which arises from flow-induced vibrations (FIV) between the U-tubes and supports or foreign objects. Two-dimensional and three-dimensional finite element analyses were adopted to investigate the fretting wear problems. The purpose of the two-dimensional analysis, which simulated the contact between a punch and a plate, was to demonstrate the validity of using finite element analysis to analyze fretting wear problems. This was achieved by controlling the value of the wear constant and the number of cycles. The two-dimensional solutions obtained from this study were in good agreement with previous results reported by Strömberg. In the three-dimensional finite element analysis, a quarterly symmetric model was used to simulate tubes contacting at right angles. The results of the analyses showed donut-shaped wear along the contacting boundary, which is a typical feature of fretting wear.


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