A Risk-Informed Methodology for ASME Section XI, Appendix G

2012 ◽  
Vol 134 (3) ◽  
Author(s):  
Ronald Gamble ◽  
William Server ◽  
Bruce Bishop ◽  
Nathan Palm ◽  
Carol Heinecke

The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code [1], Section XI, Appendix G provides a deterministic procedure for defining Service Level A and B pressure–temperature limits for ferritic components in the reactor coolant pressure boundary. An alternative risk-informed methodology has been developed for ASME Section XI, Appendix G. This alternative methodology provides easy to use procedures to define risk-informed pressure–temperature limits for Service Level A and B events, including leak testing and reactor start-up and shut-down. Risk-informed pressure–temperature limits provide more operational flexibility, particularly for reactor pressure vessels with relatively high irradiation levels and radiation sensitive materials. This work evaluated selected plants spanning the population of pressurized water reactors (PWRs) and boiling water reactors (BWRs). The evaluation included determining appropriate material properties, reviewing operating history and system operational constraints, and performing probabilistic fracture mechanics (PFM) analyses. The analysis results were used to define risk-informed pressure–temperature relationships that comply with safety goals defined by the United States (U.S.) Nuclear Regulatory Commission (NRC). This alternative methodology will provide greater operational flexibility, especially for Service Level A and B events that may adversely affect efficient and safe plant operation, such as low-temperature-over-pressurization for PWRs and system leak testing for BWRs. Overall, application of this methodology can result in increased plant efficiency and increased plant and personnel safety.

Author(s):  
Ronald Gamble ◽  
William Server ◽  
Bruce Bishop ◽  
Nathan Palm ◽  
Carol Heinecke

The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code [1], Section XI, Appendix G provides a deterministic procedure for defining Service Level A and B pressure-temperature limits for ferritic components in the reactor coolant pressure boundary. An alternative risk-informed methodology has been developed for ASME Section XI, Appendix G. This alternative methodology provides easy to use procedures to define risk-informed pressure-temperature limits for Service Level A and B events, including leak testing and reactor start-up and shut-down. Risk-informed pressure-temperature limits provide more operational flexibility, particularly for reactor pressure vessels with relatively high irradiation levels and radiation sensitive materials. This work evaluated selected plants spanning the population of pressurized water reactors (PWRs) and boiling water reactors (BWRs). The evaluation included determining appropriate material properties, reviewing operating history and system operational constraints, and performing probabilistic fracture mechanics analyses. The analysis results were used to define risk-informed pressure-temperature relationships that comply with safety goals defined by the United States (U.S.) Nuclear Regulatory Commission (NRC). This alternative methodology will provide greater operational flexibility, especially for Service Level A and B events that may adversely affect efficient and safe plant operation, such as low-temperature-over-pressurization (LTOP) for PWRs and system leak testing for BWRs. Overall, application of this methodology can result in increased plant efficiency, and increased plant and personnel safety.


2021 ◽  
Vol 13 (10) ◽  
pp. 5498
Author(s):  
Alvaro Rodríguez-Prieto ◽  
Mariaenrica Frigione ◽  
John Kickhofel ◽  
Ana M. Camacho

The growth of green energy technologies within the frame of the 7th Sustainable Development Goal (SDG) along with the concern about climatic changes make nuclear energy an attractive choice for many countries to ensure energy security and sustainable development as well as to actively address environmental issues. Unlike nuclear equipment (immovable goods), which are often well-catalogued and analyzed, the design and manufacturing codes and their standardized materials specifications can be considered movable and intangible goods that have not been thoroughly studied based on a detailed evaluation of the scientific and technical literature on the reactor pressure vessel (RPV) materials behavior. The aim of this work is the analysis of historical advances in materials properties research and associated standardized design codes requirements. The analysis, based on the consolidated U.S. Nuclear Regulatory Commission (NRC) Regulatory Guide (RG) 1.99 Rev.2 model, enables determination of the best materials options, corresponding to some of the most widely used material specifications such as WWER 15Kh2MFAA (used from the 1970s and 1980s; already in operation), ASME SA-533 Grade B Cl.1 (used in pressurized water reactor-PWR 2nd–4th; already in operation), DIN 20MnMoNi55 and DIN 22NiMoCr37 (used in PWR 2nd–4th) as well as ASTM A-336 Grade F22V (current designs). Consequently, in view of the results obtained, it can be concluded that the best options correspond to recently developed or well-established specifications used in the design of pressurized water reactors. These assessments endorse the fact that nuclear technology is continually improving, with safety being its fundamental pillar. In the future, further research related to the technical heritage from the evolution of materials requirements for other clean and sustainable power generation technologies will be performed.


Author(s):  
Amir Ali ◽  
Edward D. Blandford

The United States Nuclear Regulatory Commission (NRC) initiated a generic safety issue (GSI-191) assessing debris accumulation and resultant chemical effects on pressurized water reactor (PWR) sump performance. GSI-191 has been investigated using reduced-scale separate-effects testing and integral-effects testing facilities. These experiments focused on developing a procedure to generate prototypical debris beds that provide stable and reproducible conventional head loss (CHL). These beds also have the ability to filter out chemical precipitates resulting in chemical head loss. The newly developed procedure presented in this paper is used to generate debris beds with different particulate to fiber ratios (η). Results from this experimental investigation show that the prepared beds can provide reproducible CHL for different η in a single and multivertical loops facility within ±7% under the same flow conditions. The measured CHL values are consistent with the predicted values using the NUREG-6224 correlation. Also, the results showed that the prepared debris beds following the proposed procedure are capable of detecting standard aluminum and calcium precipitates, and the head loss increase (chemical head loss) was measured and reported in this paper.


Author(s):  
Terry L. Dickson ◽  
Shah N. Malik ◽  
Mark T. Kirk ◽  
Deborah A. Jackson

The current federal regulations to ensure that nuclear reactor pressure vessels (RPVs) maintain their structural integrity when subjected to transients such as pressurized thermal shock (PTS) events were derived from computational models that were developed in the early to mid 1980s. Since that time, there have been advancements in relevant technologies associated with the physics of PTS events that impact RPV integrity assessment. Preliminary studies performed in 1999 suggested that application of the improved technology could reduce the conservatism in the current regulations while continuing to provide reasonable assurance of adequate protection to public health and safety. A relaxation of PTS regulations could have profound implications for plant license extension considerations. Based on the above, in 1999, the United States Nuclear Regulatory Commission (USNRC) initiated a comprehensive project, with the nuclear power industry as a participant, to re-evaluate the current PTS regulations within the framework established by modern probabilistic risk assessment (PRA) techniques. During the last three years, improved computational models have evolved through interactions between experts in the relevant disciplines of thermal hydraulics, PRA, human reliability analysis (HRA), materials embrittlement effects on fracture toughness (crack initiation and arrest), fracture mechanics methodology, and fabrication-induced flaw characterization. These experts were from the NRC staff, their contractors, and representatives from the nuclear industry. These improved models have now been implemented into the FAVOR (Fracture Analysis of Vessels: Oak Ridge) computer code, which is an applications tool for performing risk-informed structural integrity evaluations of embrittled RPVs subjected to transient thermal-hydraulic loading conditions. The baseline version of FAVOR (version 1.0) was released in October 2001. The updated risk-informed computational methodology in the FAVOR code is currently being applied to selected domestic commercial pressurized water reactors to evaluate the adequacy of the current regulations and to determine whether a technical basis can be established to support a relaxation of the current regulations. This paper provides a status report on the application of the updated computational methodology to a commercial pressurized water reactor (PWR) and discusses the results and interpretation of those results. It is anticipated that this re-evaluation effort will be completed in 2002.


Author(s):  
Terry Dickson ◽  
Mark EricksonKirk

The current regulations, as set forth by the United States Nuclear Regulatory Commission (NRC), to insure that light-water nuclear reactor pressure vessels (RPVs) maintain their structural integrity when subjected to planned reactor startup (heat-up) and shutdown (cool-down) transients are specified in Appendix G to 10 CFR Part 50, which incorporates by reference Appendix G to Section XI of the ASME Code. The technical basis for these regulations contains many aspects that are now broadly recognized by the technical community as being unnecessarily conservative and some plants are finding it increasingly difficult to comply with the current regulations. Consequently, a goal of current NRC research is to derive a technical basis for a risk-informed revision to the current requirements that reduces the conservatism and also is consistent with the methods previously used to develop a risk-informed revision to the regulations for accidental transients such as pressurized thermal shock (PTS). Previous publications have been successful in illustrating potential methods to provide a risk-informed relaxation to the current regulations for normal transients. Thus far, probabilistic fracture mechanics (PFM) analyses have been performed at 60 effective full power years (EFPY) for one of the reactors evaluated as part of the PTS re-evaluation project. In these previous analyses / publications, consistent with the assumptions utilized for this particular reactor in the PTS re-evaluation, all flaws for this reactor were postulated to be embedded. The objective of this paper is to review the analysis results and conclusions from previous publications on this subject and to attempt to modify / generalize these conclusions to include RPVs postulated to contain only inner-surface breaking flaws or a combination of embedded flaws and inner-surface breaking flaws.


Author(s):  
C W Kang

The work presented here presents an evaluation method for the question of how reliably the system (or component), responsible for the dominant plant availability loss, will run in an extended 48 month operating cycle. As major contributors to the total plant forced outage time in pressurized water reactors (PWRs), reactor coolant pumps (RCPs) and main feed pumps (MFPs) are chosen as specific example systems for a case study. The method proposed estimates the expected forced outage length contribution of each system to the maximum allowed outage length given a certain plant capacity factor. Based upon the current reliability level estimated from the Nuclear Regulatory Commission plant performance database, the assessment of each system impact shows that 14.2 and 2.2 per cent of the maximum allowed outage length are expected to be taken by RCPs and MFPs respectively in the PWR regardless of other systems. In order to meet a 97 per cent goal capacity factor to be envisaged in a 48 month operating cycle, it is recommended that various possible actions be devised for achieving the higher RCP and MFP operational availability through design, monitoring and maintenance.


2013 ◽  
Vol 284-287 ◽  
pp. 1151-1155
Author(s):  
Che Hao Chen ◽  
Jong Rong Wang ◽  
Hao Tzu Lin ◽  
Chun Kuan Shih

The objective of this study is to utilize TRACE (TRAC/RELAP Advanced Computational Engine) code to analyze the reactor coolant system (RCS) pressure transients under ATWS (Anticipated Transient Without Scram) for Maanshan PWR (Pressurized Water Reactor) in various MTC (Moderator Temperature Coefficient) conditions. TRACE is an advanced thermal hydraulic code for nuclear power plant safety analysis, which is currently under development by the United States Nuclear Regulatory Commission (USNRC). A graphic user interface program named SNAP (Symbolic Nuclear Analysis Package), which processes inputs and outputs for TRACE is also under development. Maanshan nuclear power plant (NPP) is the only Westinghouse PWR in Taiwan. The rated core thermal power of Maanshan with MUR (Measurement Uncertainty Recapture) is 2822 MWt. In document SECY-83-293, all initializing events were classified as either turbine trip or non-turbine trip events and their ATWS risks were also evaluated according to these two events. Loss of condenser vacuum (LOCV) and Loss of normal feedwater (LONF) ATWS were identified as limiting transients of turbine trip and non-turbine trip events in this study. According to ASME Code Level C service limit criteria, the RCS pressure for Maanshan NPP must be under 22.06 MPa. Furthermore, we select the LOCV transient to analyze various MTC effects on RCS pressure variations.


The Central Electricity Generating Board propose to build a pressurized water reactor at Sizewell in Suffolk. The PWR Task Force was set up in June 1981 to provide a communications centre for developing firm design proposals for this reactor. These were to follow the Standardized Nuclear Unit Power Plant System designed by Bechtel for the Westinghouse nuclear steam supply system for reactors built in the United States. Changes were required to the design to accommodate, for example, the use of two turbine generators and to satisfy British safety requirements. Differences exist between the British and American licensing procedures. In the U.K. the statutory responsibility for the safety of a nuclear power station rests unambiguously with the Generating Boards. In the U.S.A. the Nuclear Regulatory Commission issues detailed written instructions, which must be followed precisely. Much of the debate on the safety of nuclear powrer focuses on the risks of big nuclear accidents. It is necessary to explain to the public what, in a balanced perspective, the risks of accidents actually are. The vocabulary used in the nuclear power industry contributes to the misunderstanding and fear felt by the general public. The long-term consequences of big nuclear accidents can be presented in terms of reduction in life expectancy, increased chance of cancer or the equivalent pattern of compulsory cigarette smoking.


Author(s):  
Shengjun Yin ◽  
Terry L. Dickson ◽  
Paul T. Williams ◽  
B. Richard Bass

This paper describes a computational study conducted by the Probabilistic Pressure Boundary Integrity Safety Assessment (PISA) program at Oak Ridge National Laboratory (ORNL) in support of the Nuclear Regulatory Commission (NRC) sponsored verification of the new capabilities of the latest version of Fracture Analysis of Vessels – Oak Ridge (FAVOR) 09.1. The v09.1 version of FAVOR represents a significant generalization over previous versions, because the problem class for FAVOR has been extended to encompass a broader range of transients and vessel geometries. FAVOR, v09.1, provides the capability to perform both deterministic and risk-informed fracture analyses of boiling water reactors (BWRs) as well as pressurized water reactors (PWRs) subjected to heat-up and cool-down transients. In this study, deterministic solutions generated with the FAVOR v09.1 code for a wide range of representative internal/external surface-breaking flaws and embedded flaws subjected to selected thermal-hydraulic transients were benchmarked with the solutions obtained from ABAQUS (version 6.9-1) for the same transients. Based on the benchmarking analyses, it is concluded that the deterministic module implemented into FAVOR, v09.1, satisfies the criteria described in the FAVOR software design documentation.


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