An Integrated Particle-Tracking Impact/Adhesion Model for the Prediction of Fouling in a Subsonic Compressor

Author(s):  
D. Borello ◽  
F. Rispoli ◽  
P. Venturini

The present paper reports on the analysis of the motion of adhesive particles and deposit formation in a 3D linear compressor cascade in order to investigate the fouling in turbomachinery flows. The unsteady flow field is provided by a prior hybrid large-eddy simulation (LES)/Reynolds-averaged Navier-Stokes (RANS) computation. The particles are individually tracked and the deposit formation is evaluated on the basis of the well-established Thornton and Ning model. Although the study is limited to three regions of the blade, where the most relevant turbulent phenomena occurs, the prediction of fouling shows good agreement with real situations. Deposits form near the casing and the hub, in the zones where there are strong vortical structures originated by the tip leakage and hub vortices. On the blade, the deposit analysis is focused on three main regions: (a) along the stagnation region on the leading edge; (b) on the suction side, where the particles are conveyed by the hub vortex towards blade surfaces; and (c) on the pressure side, where a clean zone forms between leading edge and the blade surface, as can be seen in real compressors.

Author(s):  
Wei Ma ◽  
Feng Gao ◽  
Xavier Ottavy ◽  
Lipeng Lu ◽  
A. J. Wang

Recently bimodal phenomenon in corner separation has been found by Ma et al. (Experiments in Fluids, 2013, doi:10.1007/s00348-013-1546-y). Through detailed and accurate experimental results of the velocity flow field in a linear compressor cascade, they discovered two aperiodic modes exist in the corner separation of the compressor cascade. This phenomenon reflects the flow in corner separation is high intermittent, and large-scale coherent structures corresponding to two modes exist in the flow field of corner separation. However the generation mechanism of the bimodal phenomenon in corner separation is still unclear and thus needs to be studied further. In order to obtain instantaneous flow field with different unsteadiness and thus to analyse the mechanisms of bimodal phenomenon in corner separation, in this paper detached-eddy simulation (DES) is used to simulate the flow field in the linear compressor cascade where bimodal phenomenon has been found in previous experiment. DES in this paper successfully captures the bimodal phenomenon in the linear compressor cascade found in experiment, including the locations of bimodal points and the development of bimodal points along a line that normal to the blade suction side. We infer that the bimodal phenomenon in the corner separation is induced by the strong interaction between the following two facts. The first is the unsteady upstream flow nearby the leading edge whose angle and magnitude fluctuate simultaneously and significantly. The second is the high unsteady separation in the corner region.


Author(s):  
Domenico Borello ◽  
Giovanni Delibra ◽  
Franco Rispoli

In this paper we present an innovative Partially Averaged Navier Stokes (PANS) approach for the simulation of turbomachinery flows. The elliptic relaxation k-ε-ζ-f model was used as baseline Unsteady Reynolds Averaged Navier Stokes (URANS) model for the derivation of the PANS formulation. The well established T-FlowS unstructured finite volume in-house code was used for the computations. A preliminary assessment of the developed formulation was carried out on a 2D hill flow that represents a very demanding test case for turbulence models. The turbomachinery flow here investigated reproduces the experimental campaign carried out at Virginia Tech on a linear compressor cascade with tip leakage. Their measurements were used for comparisons with numerical results. The predictive capabilities of the model were assessed through the analysis of the flow field. Then an investigation of the blade passage, where experiments were not available, was carried out to detect the main loss sources.


Author(s):  
Ashwin Ashok ◽  
Patur Ananth Vijay Sidhartha ◽  
Shine Sivadasan

Abstract Tip clearance of axial compressor blades allows leakage of the flow, generates significant losses and reduces the compressor efficiency. The present paper aims to discuss the axial compressor tip aerodynamics for various configurations of tip gap with trench. The various configurations are obtained by varying the clearance, trench depth, step geometry and casing contouring. In this paper the axial compressor aerodynamics for various configurations of tip gap with trench have been studied. The leakage flow structure, vorticity features and entropy generations are analyzed using RANS based CFD. The linear compressor cascade comprises of NACA 651810 blade with clearance height varied from 0.5% to 2% blade span. Trail of the tip leakage vortex and the horseshoe vortex on the blade suction side are clearly seen for the geometries with and without casing treatments near the stalling point. Since the trench side walls are similar to forward/backing steps, a step vortex is observed near the leading edge as well as trailing edge of the blade and is not seen for the geometry without the casing treatment. Even though the size of the tip leakage vortex seams to be reduces by providing a trench to the casing wall over the blade, the presence of additional vortices like the step vortex leads to comparatively higher flow losses. An increase in overall total pressure loss due to the application of casing treatment is observed. However an increase in stall margin for the geometries with casing is noted.


Author(s):  
Seung Chul Back ◽  
Garth V. Hobson ◽  
Seung Jin Song ◽  
Knox T. Millsaps

An experimental investigation has been conducted to characterize the influence of surface roughness location and Reynolds number on compressor cascade performance. Flow field surveys have been conducted in a low-speed, linear compressor cascade. Pressure, velocity, and flow angles have been measured via a 5-hole probe, pitot probe, and pressure taps on the blades. In addition to the entirely smooth and entirely rough blade cases, blades with roughness covering the leading edge; pressure side; and 5%, 20%, 35%, 50%, and 100% of suction side from the leading edge have been studied. All of the tests have been done for Reynolds number ranging from 300,000 to 640,000.Cascade performance (i.e. blade loading, loss, and deviation) is more sensitive to roughness on the suction side than pressure side. Roughness near the trailing edge of suction side increases loss more than that near the leading edge. When the suction side roughness is located closer to the trailing edge, the deviation and loss increase more rapidly with Reynolds number. For a given roughness location, there exists a Reynolds number at which loss begins to visibly increase. Finally, increasing the area of rough suction surface from the leading edge reduces the Reynolds number at which the loss coefficient begins to increase.


Author(s):  
Guoping Xia ◽  
Gorazd Medic

Current design-cycle Reynolds-Averaged Navier-Stokes-based CFD methods have the tendency to over-predict corner-stall events for axial-flow compressors operating at off-design conditions. This shortcoming has been demonstrated even in simple single-row cascade configurations [1]. Here we report on the application of hybrid RANS/LES predictions for simulating the corner-stall data from the linear compressor cascade work conducted at Ecole Centrale de Lyon [2][3][4]. This benchmark data set provides detailed loss information while also revealing a bimodal behavior of the separation which, not surprisingly, is also not well modeled by RANS. The hybrid RANS/LES (or DES) results presented here predict bimodal behavior similar to the data only when special treatment is adopted to resolve the leading-edge endwall region where the horseshoe vortex forms. The horseshoe vortex is shown to be unstable, which produces the bimodal instability. The DES simulation without special treatment or refinement in the horseshoe vortex region fails to predict the bimodal instability, and thus the bimodal behavior of the separation. This in turn causes a gross over-prediction in the scale of the corner-stall. The horseshoe vortex region is found to be unstable with rolling of the tertiary vortex over the secondary vortex and merging with the primary horseshoe vortex. With these flow dynamics realized in the DES simulations, the corner stall characteristics are found to be in better agreement with the experimental data, as compared to RANS and standard DES approaches.


Author(s):  
Dimitri P. Tselepidakis ◽  
Sung-Eun Kim

This paper presents the computation of the flow around a controlled diffusion compressor cascade. Features associated with by-pass transition close to the leading edge — including laminar leading-edge separation — contribute significantly to the evolution of the boundary layer on the blade surface. Previous studies have demonstrated that conventional k-ε models, based on linear or non-linear Boussinesq stress-strain relations, are able to capture by-pass transition in simple shear, but are unable to resolve transitional features in complex strain, like the leading-edge separation bubble, which is of considerable influence to the suction-side flow at high inlet angle. Here, the k-ω turbulence model has been implemented in a nonstaggered, finite-volume based segregated Reynolds-Averaged Navier-Stokes solver. We demonstrate that this model, if properly sensitized to the generation of turbulence by irrotational strains, is capable of capturing the laminar leading-edge separation bubble. The real flow around the leading edge is laminar and the transition is only provoked on the reattachment region. Additional investigation of transition in a flat-plate boundary layer development has also produced reasonably promising results.


2018 ◽  
Vol 140 (8) ◽  
Author(s):  
Guoping Xia ◽  
Gorazd Medic ◽  
Thomas J. Praisner

Current design-cycle Reynolds-averaged Navier–Stokes (RANS) based computational fluid dynamics (CFD) methods have the tendency to over-predict corner-stall events for axial-flow compressors operating at off-design conditions. This shortcoming has been demonstrated even in simple single-row cascade configurations. Here we report on the application of hybrid RANS/large eddy simulation (LES), or detached eddy simulation (DES), for simulating the corner-stall data from the linear compressor cascade work conducted at Ecole Centrale de Lyon. This benchmark data set provides detailed loss information while also revealing a bimodal behavior of the separation which, not surprisingly, is also not well modeled by RANS. The hybrid RANS/LES results presented here predict bimodal behavior similar to the data only when special treatment is adopted to resolve the leading-edge endwall region where the horseshoe vortex (HV) forms. The (HV) is shown to be unstable, which produces the bimodal instability. The DES simulation without special treatment or refinement in the HV region fails to predict the bimodal instability, and thus the bimodal behavior of the separation. This, in turn, causes a gross over-prediction in the scale of the corner-stall. The HV region is found to be unstable with rolling of the tertiary vortex (TV) over the secondary vortex and merging with the primary HV. With these flow dynamics realized in the DES simulations, the corner stall characteristics are found to be in better agreement with the experimental data, as compared to RANS and standard DES approaches.


2021 ◽  
Vol 5 ◽  
pp. 39-49
Author(s):  
Koch Régis ◽  
Sanjosé Marlène ◽  
Moreau Stéphane

The flow in a linear compressor cascade with tip gap is simulated using a wall-resolved compressible Large-Eddy Simulation. The cascade is based on the Virginia Tech Low Speed Cascade Wind Tunnel. The Reynolds number based on the chord is 3.88 x 10⁵ and the Mach number is 0.07. The gap considered in this study is 4.0 mm (2.9% of axial chord). An aerodynamic analysis of the tip-leakage flow allow us identifying the main mechanisms responsible for the development and the convection of the tip-leakage vortex downstream of the cascade. A region of high turbulence and vorticity levels is located along an ellipse that borders the top of the tip-leakage vortex. The influence of the airfoil suction side boundary layer development on the tip-leakage vortex is highlighted by tripping the flow. A tripped boundary layer induces a stronger and larger tip-leakage vortex that tends to move further away from the airfoil suction side and from the endwall compared with an untripped flow. The boundary layer turbulent state influences the tip-leakage flow development.


Author(s):  
Shun Kang ◽  
Ch. Hirsch

Experimental results from a study of the 3-D flow in a linear compressor cascade with stationary endwall at design conditions are presented for tip clearance levels of 1.0, 2.0 and 3.3 percent of chord, compared with the no clearance case. In addition to five-hole probe measurements, extensive surface flow visualizations are conducted. It is observed that for the smaller clearance cases a weak horseshoe vortex forms in the front of the blade leading edge. At all the tip gap cases, a multiple tip vortex structure with three discrete vortices around the midchord is found. The tip leakage vortex core is well defined after the midchord but does not cover a significantly great area in traverse planes. The presence of the tip leakage vortex results in the passage vortex moving close to the endwall and to the suction side.


Author(s):  
Huang Chen ◽  
Yuanchao Li ◽  
David Tan ◽  
Joseph Katz

Flow visualizations and stereoscopic PIV (SPIV) measurements are carried out to study the flow phenomena developing in the rotor passage of an axial compressor at the onset of stall. Experiments have been performed in the JHU optically index-matched facility, using acrylic blades and liquid that have the same optical refractive index. The blade geometries are based on the first one and a half stages of the Low Speed Axial Compressor (LSAC) facility at NASA Glenn. The SPIV measurements provide detailed snapshots and ensemble statistics on the flow in a series of meridional planes. Data recorded in closely spaced planes enable us to obtain ensemble averaged 3D vorticity distributions. High speed imaging of cavitation, performed at low pressure, is used to qualitatively visualize the vortical structures within the rotor passage. The observations are performed just above and at stall conditions. At pre-stall condition, shortly after it rolled up, the tip leakage vortex (TLV) breaks up into widely distributed intermittent vortical structures. In particular, interaction of the backward tip leakage flow with the nearly opposite direction main passage flow under (radially inward) it results in periodic generation of large scale vortices that extend upstream, from the suction side (SS) of one blade to the pressure side (PS) or even near the leading edge of the next blade. When these structures penetrate to the next passage, they trigger formation of a similar phenomenon there, initiating a process that sustains itself. Once they form, these vortices rotate with the blade, indicating little through flow in the tip region. The 3D velocity and vorticity distributions confirm the presence of these large flow structures at the transition between the high circumferential velocity region below the TLV center and the main flow deeper in the passage. Further reduction in flow rate into the stall range caused a rapid increase in the number and scale of these vortices, demonstrating that their formation and proliferation plays a key role in the onset of stall.


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