A Method for the Design of Ring Dampers for Gears in Aeronautical Applications

2012 ◽  
Vol 134 (9) ◽  
Author(s):  
Stefano Zucca ◽  
Christian Maria Firrone ◽  
Marco Facchini

In order to reduce the resonant vibration of thin walled gears used for aeronautical applications, friction ring dampers may be added to the gear. In order to design the damper geometry, engineers must be able to evaluate its effect on the dynamics of the gear. In this paper a method for the calculation of the forced response of gears with friction ring dampers for aeronautical applications is proposed for the first time. The gear and the damper are modeled by means of the finite element method (FEM) and they are coupled by means of contact elements, characterized by tangential and normal contact stiffness. The periodical response of the system is computed in the frequency domain by means of the harmonic balance method. The harmonic excitation is calculated by means of the Fourier analysis of the periodic force profile acting on the gear teeth. The methodology is applied to a case of industrial interest. The effect of the principal design parameters of the ring damper is highlighted.

Author(s):  
S. Zucca ◽  
C. M. Firrone ◽  
M. Facchini

In order to reduce resonant vibration of thin walled gears used for aeronautical applications, friction ring dampers may be added to the gear. In order to design the damper geometry, engineers must be able to evaluate its effect on the dynamics of the gear. In this paper a method for the calculation of the forced response of gears with friction ring dampers for aeronautical applications is proposed for the first time. The gear and the damper are modeled by means of FEM and they are coupled by means of contact elements, characterized by tangential and normal contact stiffness. The periodical response of the system is computed in the frequency domain, by means of the harmonic balance method. The harmonic excitation is calculated by means of Fourier analysis of the periodic force profile acting on the gear teeth. The methodology is applied to a case of industrial interest. The effect of the principal design parameters of the ring damper is highlighted.


Author(s):  
Christian M. Firrone ◽  
Marco Allara ◽  
Muzio M. Gola

Dry friction damping produced by sliding surfaces is commonly used to reduce vibration amplitude of blade arrays in turbo-machinery. The dynamic behavior of turbine components is significantly affected by the forces acting at their contact interfaces. In order to perform accurate dynamic analysis of these components, contact models must be included in the numerical solvers. This paper presents a novel approach to compute the contact stiffness of cylindrical contacts, analytical and based on the continuous contact mechanics. This is done in order to overcome the known difficulties in simultaneously adjusting the values of both tangential and normal contact stiffness experimentally. Monotonic loading curves and hysteresis cycles of contact forces vs. relative displacement are evaluated as a function of the main contact parameters (i.e. the contact geometry, the material properties and the contact normal load). The new contact model is compared with other contact models already presented in literature in order to show advantages and limitations. The contact model is integrated in a numerical solver, based on the Harmonic Balance Method (HBM), for the calculation of the forced response of turbine components with friction contacts, in particular underplatform dampers. Results from the nonlinear numerical simulations are compared with those from validation experiments.


Author(s):  
Stefano Zucca ◽  
Juan Borrajo ◽  
Muzio M. Gola

In this paper a methodology for forced response calculation of bladed disks with underplatform dampers is described. The FE disk model, supposed to be cyclically symmetric, is reduced by means of Component Mode Synthesis and then DOFs lying at interfaces are further reduced by means of interface modes. Underplatform dampers are modeled as rigid bodies translating both in the radial and in the tangential direction of the engine. Contacts between blade platforms and damper are simulated by means of contact elements characterized by both tangential and normal contact stiffness, allowing partial separation of contact surfaces. Differential equilibrium equations are turned in non-linear algebraic equations by means of the Harmonic Balance Method (HBM). The methodology is implemented in a numerical code for forced response calculation of frictionally damped bladed disks. Numerical calculations are performed to evaluate the effectiveness of both the reduced order model and the underplatform model in simulating the dynamic behavior of bladed disks in presence of underplatform dampers.


Author(s):  
S. A. Moeini ◽  
M. H. Kahrobaiyan ◽  
M. Rahaeifard ◽  
M. T. Ahmadian

Atomic force microscopes (AFM) are widely used for feature detection and scanning surface topography of different materials. Contrast of topography images is significantly influenced by the sensitivity of AFM micro cantilever which means enhancement of sensitivity leads to increase of topography images resolution So, in the last years numerous scientists interested in studying the effects of different parameters such as geometric one on the sensitivity of AFM micro cantilevers. V-shape micro cantilever types of AFMs probe are widely used to scan various types of surfaces. In V-shape micro cantilevers, there are many geometric and design parameters which influence the flexural sensitivity of the micro beam, noticeably. In this paper evaluation of optimum geometric parameters and optimum cantilever slope is considered as a significant purpose in order to obtain maximum flexural sensitivity by using genetic algorithm optimization method. In the calculations, the normal and lateral interaction forces between AFM tip and sample surface is considered and modeled by linear springs which represent the contact stiffness of the sample surface. Also, a relation for flexural sensitivity of AFM cantilever as a function of geometric parameters and cantilever slope is derived which is used in optimization step by employing a genetic algorithm program. Using genetic algorithm method, the optimum geometric parameters and cantilever slope are calculated which maximize the flexural sensitivity of the first mode of a V-shape cantilever for various values of normal contact stiffness. These optimum parameters versus normal contact stiffness are presented in some result figures. The results show that for any contact stiffness, there are a cantilever slope and a set of geometrical parameters which provide the maximum sensitivity for AFM probe. Adopting these parameters for the design of V-shape micro cantilever according to the sample contact stiffness, maximum flexural sensitivity can be obtained, so that high contrast images are reachable.


2013 ◽  
Vol 760-762 ◽  
pp. 2064-2067 ◽  
Author(s):  
Jing Fang Shen ◽  
Ke Xiang Wu ◽  
Fei Yang

In this article, according to WenShuHua and Zhangxueniang fractal model, we point out the deficiency. Based on the fractal theory and Zhang, Wens contact stiffness fractal model, this paper puts forward Gamma distribution of rough joint surface normal contact stiffness. This paper considers micro convex body for ellipsoid, contact area for elliptic. This is slightly convex body for sphere hypothesis is more close to the actual situation. At the same time by using statistics theory, considering the contact ellipse long, short axis a and b are greater than zero, the assumption of a and b to two-dimensional Gamma distribution, it is more suitable for engineering practice.


2011 ◽  
Vol 328-330 ◽  
pp. 336-345
Author(s):  
Guo Sheng Lan ◽  
Xue Liang Zhang ◽  
Hong Qin Ding ◽  
Shu Hua Wen ◽  
Zhong Yang Zhang

Through the analysis and research on three fractal models of normal contact stiffness of joint interfaces, the differences between them can be found. Furthermore, numerical simulation was carried out to obtain the complicated nonlinear relations between normal contact stiffness and the normal load. The results show that the normal contact stiffness increases with the normal load, decreases with G but complicatedly varies with D. According to different fractal dimension, we can chose an appropriate one among the three fractal models of normal contact stiffness of joint interfaces when describing normal contact stiffness of joint interfaces.


Author(s):  
Yongquan Zhang ◽  
Hong Lu ◽  
Xinbao Zhang ◽  
He Ling ◽  
Wei Fan ◽  
...  

Considering the rough surface as a fractal model makes the research of contact parameters more practical. In the fractal model of the machined surface, the parameters describing the surface topography are independent of the measurement resolution. Based on the elastic, elasto-plastic and plastic deformations of a single pair of contact asperities, a normal contact stiffness model using the fractal model for surface topography description is proposed in this paper. The specimens machined by milling and grinding methods are used to verify the proposed contact stiffness model based on the fractal theory. The experimental and theoretical results indicate that the proposed contact stiffness model is appropriate for the machined joint surfaces.


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