The Effects of Vane Showerhead Injection Angle and Film Compound Angle on Nozzle Endwall Cooling (Phantom Cooling)

2014 ◽  
Vol 137 (2) ◽  
Author(s):  
Luzeng Zhang ◽  
Juan Yin ◽  
Hee Koo Moon
Keyword(s):  
Film Cooling ◽  
Suction Side ◽  
Nitrogen Gas ◽  
Injection Angle ◽  
Test Models ◽  
Cooling Hole ◽  
Cooling Effects ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
Endwall Cooling

The effects of airfoil showerhead (SH) injection angle and film-cooling hole compound angle on nozzle endwall cooling (second order film-cooling effects, also called "phantom cooling") were experimentally investigated in a scaled linear cascade. The test cascade was built based on a typical industrial gas turbine nozzle vane. Endwall surface phantom cooling film effectiveness measurements were made using a computerized pressure sensitive paint (PSP) technique. Nitrogen gas was used to simulate cooling flow as well as a tracer gas to indicate oxygen concentration such that film effectiveness can be obtained by the mass transfer analogy. Two separate nozzle test models were fabricated, which have the same number and size of film-cooling holes but different configurations. One had a SH angle of 45 deg and no compound angles on the pressure and suction side (SS) film holes. The other had a 30 deg SH angle and 30 deg compound angles on the pressure and SS film-cooling holes. Nitrogen gas (cooling air) was fed through nozzle vanes, and measurements were conducted on the endwall surface between the two airfoils where no direct film cooling was applied. Six cooling mass flow ratios (MFRs, blowing ratios) were studied, and local (phantom) film effectiveness distributions were measured. Film effectiveness distributions were pitchwise averaged for comparison. Phantom cooling on the endwall by the SS film injections was found to be insignificant, but phantom cooling on the endwall by the pressure side (PS) airfoil film injections noticeably helped the endwall cooling (phantom cooling) and was a strong function of the MFR. It was concluded that reducing the SH angle and introducing a compound angle on the PS injections would enhance the endwall surface phantom cooling, particularly for a higher MFR.

The Effects of Vane Showerhead Injection Angle and Film Compound Angle on Nozzle Endwall Cooling (Phantom Cooling)

2014 ◽  
Author(s):  
Luzeng Zhang ◽  
Juan Yin ◽  
Hee Koo Moon
Keyword(s):  
Film Cooling ◽  
Suction Side ◽  
Pressure Side ◽  
Nitrogen Gas ◽  
Injection Angle ◽  
Test Models ◽  
Cooling Effects ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
Endwall Cooling

The effects of airfoil showerhead injection angle and film cooling hole compound angle on nozzle endwall cooling (second order film cooling effects, also called “phantom cooling”) was experimentally investigated in a scaled linear cascade. The test cascade was built based on a typical industrial gas turbine nozzle vane. Endwall surface phantom cooling film effectiveness measurements were made using a computerized pressure sensitive paint (PSP) technique. Nitrogen gas was used to simulate cooling flow as well as a tracer gas to indicate oxygen concentration such that film effectiveness can be obtained by the mass transfer analogy. Two separate nozzle test models were fabricated, which have the same number and size of film cooling holes but different configurations. One had a showerhead angle of 45° and no compound angles on the pressure and suction side film holes. The other had a 30° showerhead angle and 30° compound angles on the pressure and suction side film cooling holes. Nitrogen gas (cooling air) was fed through nozzle vanes, and measurements were conducted on the endwall surface between the two airfoils where no direct film cooling was applied. Six cooling mass flow ratios (MFRs, blowing ratios) were studied, and local (phantom) film effectiveness distributions were measured. Film effectiveness distributions were pitchwise averaged for comparison. Phantom cooling on the endwall by the suction side film injections was found to be insignificant, but the pressure side airfoil film injections noticeably helped the endwall cooling (phantom cooling) and was a strong function of the MFR. It was concluded that reducing the showerhead angle and introducing a compound angle on the pressure side injections would enhance the endwall surface phantom cooling, particularly for a higher MFR.

Computational Predictions of Endwall Film Cooling for a Turbine Nozzle Vane With an Asymmetric Contoured Passage

2008 ◽  
Author(s):  
Yoji Okita ◽  
Chiyuki Nakamata
Keyword(s):  
Film Cooling ◽  
Computational Study ◽  
Suction Side ◽  
Geometrical Parameters ◽  
Passage Vortex ◽  
Rear Part ◽  
Cooling Hole ◽  
Secondary Vortices ◽  
Endwall Film Cooling ◽  
Film Cooling Holes

This paper presents results of a computational study for the endwall film cooling of an annular nozzle cascade employing a circumferentially asymmetric contoured passage. The investigated geometrical parameters and the flow conditions are set consistent with a generic modern HP-turbine nozzle. Rows of cylindrical film cooling holes on the contoured endwall are arranged with a design practice for the ordinary axisymmetric endwall. The solution domain, which includes the mainflow, cooling hole paths, and the coolant plenum, is discretized in the RANS equations with the realizable k-epsilon model. The calculated flow field shows that the pressure gradients across the passage between the pressure and the suction side are reduced with the asymmetric endwall, and consequently, the rolling up of the inlet boundary layer into the passage vortex is delayed and the separation line has moved further downstream. With the asymmetric endwall, because of the effective suppression of the secondary flow, more uniform film coverage is achieved especially in the rear part of the passage and the laterally averaged effectiveness is also significantly improved in this region. The closer inspection of the calculated thermal field reveals that, with the asymmetric passage, the coolant ejected from the holes are less deflected by the secondary vortices, and it attaches better to the endwall in this rear part.

Flowfield of a Shaped Film Cooling Hole Over a Range of Compound Angles

2018 ◽  
Author(s):  
Shane Haydt ◽  
Stephen Lynch
Keyword(s):  
Film Cooling ◽  
Gas Turbines ◽  
Density Ratio ◽  
Streamwise Vortex ◽  
Streamwise Direction ◽  
Cooling Hole ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
Large Compound ◽  
Hole Interaction

Film cooling holes are a well-established cooling technique used in gas turbines to keep component metal temperatures in an acceptable range. A streamwise-oriented film cooling hole creates a symmetric counter-rotating vortex pair (CRVP) due to the jet interaction with the crossflow. As the orientation of the film cooling hole is incrementally misaligned with the streamwise direction (known as a compound angle), one of the vortices in the CRVP gains strength at the expense of the other until there is a single streamwise vortex that dominates the flowfield. This vortex diffuses the coolant jet and impinges hot gas onto the surface, which can augment heat transfer coefficients in a region uncovered by coolant. Although this has been well studied for cylindrical holes, there is less understanding about the nature of this phenomenon for shaped holes, which are intended to diffuse coolant laterally to minimize flowfield interaction. In the present study, particle image velocimetry (PIV) was used to measure the flowfield of compound angled shaped film cooling holes at several downstream planes normal to the streamwise direction. Five compound angled 7-7-7 holes were tested, from a streamwise oriented hole (0° compound angle) to a 60° compound angle hole, in increments of 15°. All cases were tested at a density ratio of 1.0 and blowing ratios ranging from 1.0 to 4.0. Experimental data shows that the circulation increases as compound angle increases because the flowfield transitions from a CRVP to a single streamwise vortex. For large compound angles, the streamwise vortex lifts the core of the jet off of the surface, isolating the coolant from the endwall. Measurements also indicate hole-to-hole interaction downstream for cases with high blowing ratio and large compound angle. Flowfield results are compared with adiabatic effectiveness results from a companion study in order to explain hole-to-hole interaction trends.

Experimental and Numerical Film Effectiveness Downstream a Row of Compound Angle Film Holes

2003 ◽  
Author(s):  
A. Khanicheh ◽  
M. E. Taslim
Keyword(s):  
High Temperature ◽  
Film Cooling ◽  
Computational Study ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Single Row ◽  
Cooling Hole ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle

High component lifetimes of modern gas turbines can be achieved by cooling the airfoils effectively. Film cooling is commonly employed on the airfoils and other engine hot section surfaces in order to protect them from the high thermal stress fields created by exposure to combustion gases. Complex geometries as well as optimized cooling considerations often dictate the use of compound-angled film cooling hole. In the present experimental and computational study, the effects that two different compound angle film cooling hole injection configurations have on film cooling effectiveness are investigated. Film cooling effectiveness measurements have been made downstream of a single row of compound angle cylindrical holes with a diameter of 7.5 mm, and a single row of compound angle, diffuser-shaped holes with an inlet diameter of 7.5 mm. The cylindrical holes were inclined (α=25°) with respect to the coverage surface and were oriented perpendicular to the high-temperature airflow direction. The diffuser-shaped holes had a compound angle of 45 degrees with respect to the high temperature air flow direction and, similar to the cylindrical film holes, a 25-deg angle with the coverage surface. Both geometries were tested over a blowing ratio range of 0.7 to 4.0. Surface temperatures were measured along four longitudinal rows of thermocouples covering the downstream area between two adjacent holes. The results showed that the best overall protection over the widest range of blowing ratios was provided by the diffuser-shaped film cooling holes. Compared with the cylindrical hole results, the diffuser-shaped expansion holes produced higher film cooling effectiveness downstream of the film cooling holes, particularly at high blowing ratios. The increased cross sectional area at the shaped hole exit compared to that of the cylindrical hole lead to a reduction of the mean velocity, thus the reduction of the momentum flux of the jet exiting the hole. Therefore, the penetration of the jet into the main flow was reduced, resulting in an increased cooling effectiveness. A commercially available CFD software package was used to study film cooling effectiveness downstream of the row of holes. Comparisons between the experimentally measured and numerically calculated film effectiveness distributions showed that the computed results are in reasonable agreement with the measured results. Therefore, CFD can be considered as a viable tool to predict the cooling performance of different film cooling configurations in a parametric study. A more realistic turbulence model, possibly adopting a two-layer model that incorporates boundary layer anisotropy, in the computational study may improve the predicted results.

Effect of Upstream Step on Flat Plate Film-Cooling Effectiveness Using PSP

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Joshua Grizzle ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Axial Angle ◽  
Step Effect ◽  
Cooling Hole ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
State Pressure

The effect of a step positioned upstream of a row of film-cooling holes on the film-cooling effectiveness is studied systematically using the steady state pressure sensitive paint technique. The upstream step effect is studied on four separate hole geometries: simple angled (axial angle of 30 deg) and compound angled (axial angle of 30 deg and compound angle of 45 deg) and cylindrical and fan-shaped film-cooling holes. Each plate considered has seven holes, each hole 4 mm in diameter. The plates with cylindrical holes have a spacing of 3 diameters (12 mm) between the centers of two consecutive holes while the fan-shaped holes have a spacing of 3.75 diameters (15 mm). Three different step heights (12.5%d, 25%d, and 37.5%d) are studied. The effect of the width of the step is also studied; the distance of the step upstream of the hole and the positioning of the step downstream of the film-cooling hole. Four separate blowing ratios are reported for all tests: M=0.3, M=0.6, M=1.0, and M=1.5. All studies have been conducted with a mainstream of 25 m/s velocity at an ambient temperature of 22°C. Results indicate an increase in film-cooling effectiveness in the region near the hole due to the upstream step for all the plates considered. This increase due to the step is found to be most significant in the case of compound angled cylindrical holes and least significant in the case of simple angled fan-shaped holes.

Influence of Film-Hole Shape and Angle on Showerhead Film Cooling Using PSP Technique

2009 ◽  
Vol 131 (6) ◽  
Author(s):  
Zhihong Gao ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Leading Edge ◽  
Stagnation Line ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Cooling Hole ◽  
Cooling Design ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle

The effect of film-hole geometry and angle on turbine blade leading edge film cooling has been experimentally studied using the pressure sensitive paint technique. The leading edge is modeled by a blunt body with a semicylinder and an after-body. Two film cooling designs are considered: a heavily film cooled leading edge featured with seven rows of film cooling holes and a moderately film cooled leading edge with three rows. For the seven-row design, the film holes are located at 0 deg (stagnation line), ±15 deg, ±30 deg, and ±45 deg on the model surface. For the three-row design, the film holes are located at 0 deg and ±30 deg. Four different film cooling hole configurations are applied to each design: radial angle cylindrical holes, compound angle cylindrical holes, radial angle shaped holes, and compound angle shaped holes. Testing was done in a low speed wind tunnel. The Reynolds number, based on mainstream velocity and diameter of the cylinder, is 100,900. The mainstream turbulence intensity is about 7% near of leading edge model and the turbulence integral length scale is about 1.5 cm. Five averaged blowing ratios are tested ranging from M=0.5 to M=2.0. The results show that the shaped holes provide higher film cooling effectiveness than the cylindrical holes, particularly at higher average blowing ratios. The radial angle holes give better effectiveness than the compound angle holes at M=1.0–2.0. The seven-row film cooling design results in much higher effectiveness on the leading edge region than the three-row design at the same average blowing ratio or same amount coolant flow.

Effect of Upstream Step on Flat Plate Film Cooling Effectiveness Using PSP

2008 ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Joshua Grizzle ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Axial Angle ◽  
Step Effect ◽  
Cooling Hole ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
State Pressure

The effect of a step positioned upstream of a row of film cooling holes on the film cooling effectiveness is studied systematically using the steady state Pressure Sensitive Paint (PSP) technique. The upstream step effect is studied on four separate hole geometries: simple angled (axial angle 30°) and compound angled (axial angle 30°, compound angle 45°) cylindrical and fan-shaped film cooling holes. Each plate considered has 7 holes, each hole 4mm in diameter. The plates with cylindrical holes have a spacing of 3 diameters (12mm) between the centers of two consecutive holes, while the fan-shaped holes have a spacing of 3.75d (15mm). Three different step heights (12.5%d, 25%d and 37.5%d) are studied. Also studied is the effect of the width of the step; the distance of the step upstream of the hole and the positioning of the step downstream of the film-cooling hole. Four separate blowing ratios are reported for all tests: M = 0.3, M = 0.6, M = 1.0 and M = 1.5. All studies have been conducted with a mainstream of 25m/s velocity at an ambient temperature of 22C. Results indicate an increase in film-cooling effectiveness in the region near the hole due to the upstream step for all the plates considered. This increase due to the step is found to be most significant in the case of compound angled cylindrical holes and least significant in the case of simple angled fan-shaped holes.

scholarly journals A CFD Benchmark Study: Leading Edge Film-Cooling With Compound Angle Injection

1997 ◽  
Author(s):  
C. A. Martin ◽  
K. A. Thole
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Stagnation Region ◽  
Injection Angle ◽  
Blowing Ratio ◽  
Adiabatic Effectiveness ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
Good Agreement

This paper presents a blind CFD benchmark of a simulated leading edge for a turbine airfoil. The geometry studied was relevant for current designs with two rows of staggered film-cooling holes located at the stagnation location (θ = 0°) and at θ = 25°. Both rows of cooling holes were blowing in the same direction which was 90° relative to the streamwise direction and had an injection angle with respect to the surface of 20°. Realistic engine conditions were simulated including a density ratio of DR = 1.8 and an average blowing ratio of M = 2 for both rows of cooling holes. This blind benchmark coincided with an experimental study that took place in a wind tunnel simulation of a quarter cylinder followed by a flat afterbody. At the stagnation region, the CFD calculation overpredicted the adiabatic effectiveness because the model failed to predict a small separation region that was measured in the experiments. Good agreement was achieved, however, between the CFD predictions and the experimentally measured values of the laterally averaged adiabatic effectiveness downstream of the stagnation location. The coolant pathlines showed that flow passed from the first row of holes over the second row of cooling holes indicating a waste of the coolant.

Optimization of Fan-Shaped Film Cooling Holes for Enhancing Cooling Effectiveness Under Variable Coolant Inlet Pressure Ratios

2020 ◽  
Author(s):  
Zhansheng Liu ◽  
Kefeng Yang ◽  
Xing Yang ◽  
Zhao Liu ◽  
Zhenping Feng
Keyword(s):  
Film Cooling ◽  
Pressure Ratio ◽  
Inlet Pressure ◽  
Original Design ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Injection Angle ◽  
Design Variables ◽  
Cooling Hole ◽  
Film Cooling Holes

Abstract In traditional film cooling design, holes had the same geometry in the same row of the blade and the same zone of the endwall. However, film cooling holes operate at different conditions when the positions are different, even in the same row. Additionally, geometry variables of the film cooling holes with the best cooling performance vary with the aerodynamic conditions. Optimization of film cooling hole geometry and arrangement has been paid much attention in recent years to improve the cooling performance. In this paper, a fan-shaped film cooling hole has been optimized on a plate model under variable coolant inlet pressure ratios to obtain the geometry parameters with better and more robust cooling performance. Two design variables, i.e., injection angle and expand angle were studied in the optimization. The coolant inlet pressure was different for each case during the optimization. The optimization objective was to increase the mean value and decrease the variance value of the area average cooling effectiveness downstream of the hole exit. The optimization system consisted of a self-programming parametric design and mesh generation tool, a CFD solver and a genetic algorithm (GA) coupled with surrogate model. At first, numerical simulation results were validated against the measured data, and agreed well with the experiment results. Range of the design variables were determined according to the sensitive analysis of the design variables. It was indicated that the film cooling hole obtained by the optimization showed remarkably higher cooling effectiveness than that of the original scheme. With the pressure ratio changing, the optimized cooling hole obtained could keep relatively high effectiveness. Additionally, the optimized film cooling hole was applied on a typical gas turbine vane endwall to examine the cooling performance in cascade passage. It could be observed that the optimal film holes performed better than that of the original design.

scholarly journals Effect of Inlet Compound Angle of Backward Injection Film Cooling Hole

Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 808
Author(s):  
Yoon Seong Jeong ◽  
Jun Su Park
Keyword(s):  
Numerical Analysis ◽  
Film Cooling ◽  
Flow Characteristics ◽  
Cooling Effectiveness ◽  
Combustion Gas ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Cylindrical Holes ◽  
Film Cooling Holes ◽  
Compound Angle

Backward injection film cooling holes were studied to improve film cooling effectiveness using simple cylindrical holes, and this principle was applied to an actual gas turbine. Although film cooling effectiveness was improved using a backward injection film cooling hole, the backward flow of combustion gas from the backward injection cooling hole was one of the major reasons for cracks in the hot components. To prevent cracks and backward flow in the backward injection film cooling hole, this study changed the inlet compound angle of the backward injection film cooling hole. Numerical analysis using CFX v. 17.0 was performed to calculate the flow characteristics and film cooling effectiveness of backward injection film cooling. Aa a result, the effect of the inlet compound angle of the backward injection film cooling hole was confirmed to prevent the backward flow, which increased upon increasing the inlet compound angle. This study shows that the backward flow and cracks in the backward injection film cooling hole can be prevented simply by changing the inlet compound angle.

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