A Frequency-Shift Synchrosqueezing Method for Instantaneous Speed Estimation of Rotating Machinery

Author(s):  
Songtao Xi ◽  
Hongrui Cao ◽  
Xuefeng Chen ◽  
Xingwu Zhang ◽  
Xiaoliang Jin

Instantaneous speed (IS) measurement is crucial in condition monitoring and real-time control of rotating machinery. Since the direct measurement of instantaneous rotating speed is not always available, the vibration measurement has been used for indirect estimation methods. In this paper, a novel indirect method is proposed to estimate the IS of rotating machinery. First, a frequency-shift synchrosqueezing transform is proposed to process the vibration signal to obtain the time–frequency (TF) representation. Second, the Viterbi algorithm is employed to extract the shifted instantaneous frequency (IF) from the TF representation. Finally, the extracted IF is used to recover the IF of the measured vibration signal. The IS of rotating machinery can be calculated from the estimated IF. The proposed method is validated with both numerical simulations and experiments. The results show that the proposed method could provide much higher frequency resolution, better TF concentration results, and more accurate IF estimation of the considered signal compared with the synchrosqueezing method. Furthermore, the proposed method was confirmed to be less sensitive to noise, especially for high-frequency components.

2016 ◽  
Vol 836-837 ◽  
pp. 310-317 ◽  
Author(s):  
Song Tao Xi ◽  
Hong Rui Cao ◽  
Xue Feng Chen

Instantaneous speed (IS) is of great significance of fault diagnosis and condition monitoring of the high speed spindle. In this paper, we propose a novel zoom synchrosqueezing transform (ZST) for IS estimation of the high speed spindle. Due to the limitation of the Heisenberg uncertainty principle, the conventional time-frequency analysis (TFA) methods cannot provide both good time and frequency resolution at the whole frequency region. Moreover, in most cases, the interested frequency component of a signal only locates in a narrow frequency region, so there is no need to analyze the signal in the whole frequency region. Different from conventional TFA methods, the proposed method arms to analyze the signal in a specific frequency region with both excellent time and frequency resolution so as to obtain accurate instantaneous frequency (IF) estimation results. The proposed ZST is an improvement of the synchrosqueezing wavelet transform (SWT) and consists of two steps, i.e., the frequency-shift operation and the partial zoom synchrosqueezing operation. The frequency-shift operation is to shift the interested frequency component from the lower frequency region to the higher frequency to obtain better time resolution. The partial zoom synchrosqueezing operation is conducted to analyze the shifted signal with excellent frequency resolution in a considered frequency region. Compared with SWT, the proposed method can provide satisfactory energy concentrated time-frequency representation (TFR) and accurate IF estimation results. Additionally, an application of the proposed ZST to the IS fluctuation estimation of a motorized spindle was conducted, and the result showed that the IS estimated by the proposed ZST can be used to detect the quality of the finished workpiece surface.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Kai Wei ◽  
Xuwen Jing ◽  
Bingqiang Li ◽  
Chao Kang ◽  
Zhenhuan Dou ◽  
...  

AbstractIn recent years, considerable attention has been paid in time–frequency analysis (TFA) methods, which is an effective technology in processing the vibration signal of rotating machinery. However, TFA techniques are not sufficient to handle signals having a strong non-stationary characteristic. To overcome this drawback, taking short-time Fourier transform as a link, a TFA methods that using the generalized Warblet transform (GWT) in combination with the second order synchroextracting transform (SSET) is proposed in this study. Firstly, based on the GWT and SSET theories, this paper proposes a method combining the two TFA methods to improve the TFA concentration, named GWT–SSET. Secondly, the method is verified numerically with single-component and multi-component signals, respectively. Quantized indicators, Rényi entropy and mean relative error (MRE) are used to analyze the concentration of TFA and accuracy of instantly frequency (IF) estimation, respectively. Finally, the proposed method is applied to analyze nonstationary signals in variable speed. The numerical and experimental results illustrate the effectiveness of the GWT–SSET method.


In the article, there is given the description of the method of metrological self-control in the measuring system of vibration diagnostic, the structural system of scheme is shown and the peculiarities of its functioning is self-control mode are given. The diagnostic methods, discussed in the article, usually are not completely independent and show the bigger effectiveness in the combined usage. The following problem exists: in the early stages of the appearing of a defect the informative components of vibration signals have extremely small amount of the energy and are covered with the background noise. Therefore, the effective method of the signal processing should assume the extraction of the informative signs of a damage when the signal/noise ratio is less than 1. Currently the biggest interest is presented by the group of the time frequency methods because they allow localizing in time the peculiarities of a vibration signal, therefore, they are potentially more sensitive to occurring defects than the time and spectral methods. Among their disadvantages are the mathematical complexity and the complexity of the realization and the interpretation of the results. The main advantage of developing system is the presence of the high frequency vibration measurement channel and also the built-in functional self-diagnosis system which principle is experimentally confirmed.


2019 ◽  
Vol 11 (1) ◽  
pp. 168781401881675 ◽  
Author(s):  
Hsiung-Cheng Lin ◽  
Yu-Chen Ye

The rolling element bearing is one of the most critical components in a machine. Vibration signals resulting from these bearings imply important bearing defect information related to the machinery faults. Any defect in a bearing may cause a certain vibration with specific frequencies and amplitudes depending on the nature of the defect. Therefore, the vibration analysis plays a key role for fault detection, diagnosis, and prognosis to reach the reliability of the machines. Although fast Fourier transform for time–frequency analysis is still widely used in industry, it cannot extract enough frequencies without enough samples. If the real frequency does not match fast Fourier transform frequency grid exactly, the spectrum is spreading mostly among neighboring frequency bins. To resolve this drawback, the recent proposed enhanced fast Fourier transform algorithm was reported to improve this situation. This article reviews and compares both fast Fourier transform and enhanced fast Fourier transform for vibration signal analysis in both simulation and practical work. The comparative results verify that the enhanced fast Fourier transform can provide a better solution than traditional fast Fourier transform.


2016 ◽  
Vol 2016 ◽  
pp. 1-18 ◽  
Author(s):  
Xingxing Jiang ◽  
Shunming Li ◽  
Qian Wang

Rotational speed of a reference shaft is the key information for planetary gearbox condition monitoring under nonstationary conditions. As the time-variant speed and load of planetary gearboxes result in time-variant characteristic frequencies as well as vibration magnitudes, the conventional methods tracking time-frequency ridge perform a poor robustness, especially for large speed variations. In this paper, two schemes, time-frequency ridge fusion and logarithm transformation, are proposed to track the targeted ridge curve reliably. Meanwhile, the identified ridge curve by logarithm scheme can be further refined by the time-frequency ridge fusion scheme. Hence, a procedure involving the proposed ridge estimation methods is presented to diagnose the planetary gearbox defects. Two simulation signals and a vibration signal collected from a planetary gearbox in practical engineering (provided by the conference on condition monitoring of machinery in nonstationary operations (CMMNO)) are used to verify the proposed methods. It is validated that the proposed methods can well-track the targeted ridge curve compared with two conventional methods. As a result, the characteristic frequency of each component in the planetary gearbox is clearly demonstrated and the inner race defect of one of the planet bearings is successfully discovered in the order spectrum depending on the derived expression of planet bearing fault frequency.


2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Youyong Liu ◽  
He Wen ◽  
Zongying Ding ◽  
Lei Xu ◽  
Hongjiang Chen ◽  
...  

Instantaneous rotational speed measurement of the engine is crucial in routine inspection and maintenance of an automobile engine. Since the contact measurement of rotational speed is not always available, the vibration measurement has been used for noncontact rotational speed estimation methods. Unfortunately, the accuracy of the noncontact estimation methods by analyzing engine vibration frequency is not satisfactory due to the influence of noise and the strong nonstationary characteristic of the vibration signal. To overcome these problems, based on the multiple matching synchrosqueezing transform (MSST) (MMSST, improved MSST with multiple squeeze operations), a novel noncontact method is proposed to accurately estimate the instantaneous rotational speed of automobile engine in this paper. Firstly, a MMSST is proposed to process the vibration signal to obtain a concentrated time-frequency (TF) representation. Secondly, the instantaneous frequency (IF) detection algorithm is employed to extract the fundamental frequency from the TF result. Finally, the rotational speed of the engine is calculated according to the relationship between the fundamental frequency and rotational speed. Results from numerical simulations and test on real engine have proven that the proposed method can obtain much higher frequency resolution and more precise IF estimation of the engine vibration signal and more accurate rotational speed estimation result compared with the MSST method. Furthermore, the proposed method is verified to have a stronger noise robustness and can provide satisfactory estimation results for engine vibration signal containing nonlinear frequency-modulated components.


2013 ◽  
Vol 588 ◽  
pp. 214-222 ◽  
Author(s):  
Ryszard Makowski ◽  
Radoslaw Zimroz

The detection of local damage in rotating machinery (gears, bearings) via vibration signal analysis is one of the most powerful techniques in condition monitoring. However, in some cases, especially in heavy industrial machinery, it is difficult to detect damage because of the poor signal-to-noise ratio of the measured vibration. Therefore it is necessary to use unconventional advanced techniques to enhance the signal. In this paper, a novel approach based on parametric time-frequency analysis and further processing for: i) time-varying spectral content modelling, ii) the identification of informative frequency bands by statistical analysis, iii) local damage detection and iv) cycle identification via cepstral analysis, is presented. The proposed procedure is validated using real vibration data from bearings and gearboxes. It is worth noting that this methodology can be also successfully used in time-varying speed conditions (with limited fluctuation).


Author(s):  
Yunpeng Guan ◽  
Ming Liang ◽  
Dan-Sorin Necsulescu

Time–frequency analysis is widely used in the field of machinery condition monitoring and fault diagnosis under nonstationary conditions. Among the time–frequency methods synchrosqueezing transform outperforms others in providing fine-resolution time–frequency representation. However, it suffers from time–frequency smear when analysing nonstationary signals. To address this issue, this paper proposes a new synchrosqueezing-transform-based method which works by (1) mapping the raw nonstationary vibration signal into a corresponding stationary angle domain signal to meet the stationarity requirement of the synchrosqueezing transform, (2) performing the synchrosqueezing transform of the corresponding signal and (3) restoring the time–frequency representation of the raw signal from the synchrosqueezing transform result of the corresponding signal. As the synchrosqueezing transform is applied to the stationary corresponding signal, the time–frequency smear is eliminated in the synchrosqueezing transform result of the corresponding signal and the final signal time–frequency representation. As such the proposed method can generate a smear-free time–frequency representation with fine time–frequency resolution and thus provide more reliable diagnosis decisions. A fast implementation algorithm is also developed to simplify the implementation of the proposed method. The effectiveness of the proposed method is validated using both simulated and experimental vibration signals of planetary gearboxes.


2010 ◽  
Vol 26-28 ◽  
pp. 222-226 ◽  
Author(s):  
Xu Zheng ◽  
Zhi Yong Hao

The vibration signal of diesel engine is typically non-stationary and time-varying signal, with complicated transient components. With adaptive concentration method controlled by an additional parameter m, an adaptive generalized S transform (AGST) is developed in this paper. The simulation shows that the AGST method has a better time-frequency resolution than S transform. The AGST method is then applied to analyze the vibration signal of the cylinder head cover of a four-cylinder diesel engine. The result indicates that the time-frequency representation of the vibration signal obtained by AGST has a good resolution, and the vibration components, such as combustion shock and valve-slap, can be exactly identified. The research is of great significance for the structural optimization and vibration control for the diesel engine.


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