Effect of γ-Al2O3/Water Nanofluid on Heat Transfer and Pressure Drop Characteristics of Shell and Coil Heat Exchanger With Different Coil Curvatures

Author(s):  
M. R. Salem ◽  
R. K. Ali ◽  
R. Y. Sakr ◽  
K. M. Elshazly

This study presents an experimental investigation of the characteristics of convective heat transfer in horizontal shell and coil heat exchangers in addition to the friction factor for fully developed flow through their helically coiled tube (HCT). Five heat exchangers of counterflow configuration were constructed with different HCT-curvature ratios (δ) and tested at different mass flow rates and inlet temperatures of γ-Al2O3/water nanofluid in the HCT. The tests were performed for γ-Al2O3 with average size of 40 nm and particles volume concentration (ϕ) from 0% to 2% for 0.0392≤δ≤0.1194. Totally, 750 test runs were performed from which the HCT-average Nusselt number (Nu¯t) and fanning friction factor (fc) were calculated. Results illustrated that Nu¯t and fc of nanofluids are higher than those of the pure water at same flow condition, and this increase goes up with the increase in ϕ. When ϕ increases from 0% to 2%, the average increase in Nu¯t is of 59.4–81% at lower and higher HCT-Reynolds number, respectively, and the average increase in fc is of 25.7% and 27.4% at lower and higher HCT-Reynolds number, respectively, when ϕ increases from 0% to 2% for δ=0.1194. In addition, results showed that Nu¯t and fc increase by increasing coil curvature ratio. When δ increases from 0.0392 to 0.1194 for ϕ=2%, the average increase in Nu¯t is of 130.2% and 87.2% at lower and higher HCT-Reynolds number, respectively, and a significant increase of 18.2–7.5% is obtained in the HCT-fanning friction factor at lower and higher HCT-Reynolds number, respectively. Correlations for Nu¯t and fc as a function of the investigated parameters are obtained.

Author(s):  
M. R. Salem ◽  
K. M. Elshazly ◽  
R. Y. Sakr ◽  
R. K. Ali

The present work introduces an experimental study of horizontal shell and coil heat exchangers. Characteristics of the convective heat transfer in this type of heat exchangers and the friction factor for fully developed flow through their helically coiled tube (HCT) were investigated. The majority of previous studies were performed on HCTs with isothermal and isoflux boundary conditions or shell and coil heat exchangers with small ranges of HCT configurations and fluid-operating conditions. Here, five heat exchangers of counterflow configuration were constructed with different HCT torsions (λ) and tested at different mass flow rates and inlet temperatures of both sides of the heat exchangers. In total, 295 test runs were performed from which the HCT-side and shell-side heat transfer coefficients were calculated. Results showed that the average Nusselt numbers of both sides of the heat exchangers and the overall heat transfer coefficient increase by decreasing coil torsion. At lower and higher HCT-side Reynolds number (Ret), the average increase in the HCT-side average Nusselt number (Nu¯t) is of 108.7% and 58.6%, respectively, when λ decreases from 0.1348 to 0.0442. While, at lower and higher shell-side Reynolds number (Resh), the average increase in the shell-side average Nusselt number (Nu¯sh) is of 173.9% and 69.5%, respectively, when λ decreases from 0.1348 to 0.0442. In addition, a slight increase of 6.4% is obtained in the HCT Fanning friction factor (fc) at lower Ret when λ decreases from 0.1348 to 0.0442, and this effect vanishes with increasing Ret. Furthermore, correlations for Nu¯t, Nu¯sh, and fc are obtained.


Author(s):  
M. R. Salem ◽  
K. M. Elshazly ◽  
R. Y. Sakr ◽  
R. K. Ali

The present work experimentally investigates the characteristics of convective heat transfer in horizontal shell and coil heat exchangers in addition to friction factor for fully developed flow through the helically coiled tube (HCT). The majority of previous studies were performed on HCTs with isothermal and isoflux boundary conditions or shell and coil heat exchangers with small ranges of HCT configurations and fluid operating conditions. Here, five heat exchangers of counter-flow configuration were constructed with different HCT-curvature ratios (δ) and tested at different mass flow rates and inlet temperatures of the two sides of the heat exchangers. Totally, 295 test runs were performed from which the HCT-side and shell-side heat transfer coefficients were calculated. Results showed that the average Nusselt numbers of the two sides of the heat exchangers and the overall heat transfer coefficients increased by increasing coil curvature ratio. The average increase in the average Nusselt number is of 160.3–80.6% for the HCT side and of 224.3–92.6% for the shell side when δ increases from 0.0392 to 0.1194 within the investigated ranges of different parameters. Also, for the same flow rate in both heat exchanger sides, the effect of coil pitch and number of turns with the same coil torsion and tube length is remarkable on shell average Nusselt number while it is insignificant on HCT-average Nusselt number. In addition, a significant increase of 33.2–7.7% is obtained in the HCT-Fanning friction factor (fc) when δ increases from 0.0392 to 0.1194. Correlations for the average Nusselt numbers for both heat exchanger sides and the HCT Fanning friction factor as a function of the investigated parameters are obtained.


Author(s):  
C-C Wang ◽  
Y-P Chang ◽  
K-Y Chi ◽  
Y-J Chang

Extensive experiments on the heat transfer and pressure drop characteristics of louvre finand-tube heat exchangers were carried out. In the present study, 14 samples of non-redirection louvre fin-and-tube heat exchangers with different geometrical parameters, including the number of tube row, fin pitch and tube size, were tested in a wind tunnel. Results are presented as plots of the Fanning friction factor f and the Colburn j factor against Reynolds number based on the tube collar diameter in the range of 300–8000.


Author(s):  
Yan Wang ◽  
Xiang Ling

The heat transfer performance of fluid flowing in a microchannel was experimentally studied, to meet the requirement of extremely high heat flux removal of microelectronic devices. There were 10 parallel microchannels with rectangular cross-section in the stainless steel plate, which was covered by a glass plate to observe the fluid flowing behavior, and another heating plate made of aluminum alloy was positioned behind the microchannel. Single phase heat transfer and fluid flow downstream the microchannel experiments were conducted with both deionized water and ethanol. Besides experiments, numerical models were also set up to make a comparison with experimental results. It is found that the pressure drop increases rapidly with enlarging Reynolds number (200), especially for ethanol. With comparison, the flow resistance of pure water is smaller than ethanol. Results also show that the friction factor decreases with Reynolds number smaller than the critical value, while increases the velocity, the friction factor would like to keep little changed. We also find that the water friction factors obtained by CFD simulations in parallel microchannels are much larger than experiment results. With heat flux added to the fluid, the heat transfer performance can be enhanced with larger Re number and the temperature rise could be weaken. Compared against ethanol, water performed much better for heat removal. However, with intensive heat flux, both water and ethanol couldn’t meet the requirement and the temperature at outlet would increase remarkably, extremely for ethanol. These findings would be helpful for thermal management design and optimization.


2015 ◽  
Vol 26 (04) ◽  
pp. 1550047 ◽  
Author(s):  
Behrouz Takabi ◽  
Hossein Shokouhmand

In this paper, forced convection of a turbulent flow of pure water, Al 2 O 3/water nanofluid and Al 2 O 3– Cu /water hybrid nanofluid (a new advanced nanofluid composited of Cu and Al 2 O 3 nanoparticles) through a uniform heated circular tube is numerically analyzed. This paper examines the effects of these three fluids as the working fluids, a wide range of Reynolds number (10 000 ≤ Re ≤ 10 0000) and also the volume concentration (0% ≤ ϕ ≤ 2%) on heat transfer and hydrodynamic performance. The finite volume discretization method is employed to solve the set of the governing equations. The results indicate that employing hybrid nanofluid improves the heat transfer rate with respect to pure water and nanofluid, yet it reveals an adverse effect on friction factor and appears severely outweighed by pressure drop penalty. However, the average increase of the average Nusselt number (when compared to pure water) in Al 2 O 3– Cu /water hybrid nanofluid is 32.07% and the amount for the average increase of friction factor would be 13.76%.


2020 ◽  
Vol 10 (5) ◽  
pp. 610-621
Author(s):  
Taliv Hussain ◽  
Mohammad T. Javed

Introduction: A numerical study is performed in which the friction factor and forced convection heat transfer is studied for Al2O3 nanoparticle dispersed in water as a base fluid. Methods: Four concentrations of nanofluids in the range of 0-2.5 vol% have been simulated. The Reynolds Number is varied in the range of 100-500 by varying inlet velocity. Cross flow of air is assumed over the pipe with air velocity of 2.2 m/s. Results: The results depict that the friction factor decreases with an increase in flow rate and increases with increase in volume concentration. The maximum deviation for friction factor obtained by simulation from that obtained using Darcy’s relation is about 21.5% for water. Nusselt number increases with increase in Reynolds Number and nanofluid volume concentration with a maximum of 7653.68 W/m2 at a nanoparticle concentration of 2.5% and Reynolds Number of 500. Heat transfer rate enhancement of upto 13.6% is obtained as compared to pure water. The maximum increase in Nusselt Number is about 13.07% for a nanoparticle concentration of 2.5%. Conclusion: The simulation results are compared with established relations obtained by other researchers and there is a good agreement in terms of trends obtained. The deviations from established relations are also depicted.


1992 ◽  
Vol 114 (2) ◽  
pp. 373-382 ◽  
Author(s):  
D. A. Olson

We have measured heat transfer and pressure drop of three thin, compact heat exchangers in helium gas at 3.5 MPa and higher, with Reynolds numbers of 450 to 36,000. The flow geometries for the three heat exchanger specimens were: circular tube, rectangular channel, and staggered pin fin with tapered pins. The specimens were heated radiatively at heat fluxes up to 77 W/cm2. Correlations were developed for the isothermal friction factor as a function of Reynolds number, and for the Nusselt number as a function of Reynolds number and the ratio of wall temperature to fluid temperature. The specimen with the pin fin internal geometry had significantly better heat transfer than the other specimens, but it also had higher pressure drop. For certain conditions of helium flow and heating, the temperature more than doubled from the inlet to the outlet of the specimens, producing large changes in gas velocity, density, viscosity, and thermal conductivity. These changes in properties did not affect the correlations for friction factor and Nusselt number in turbulent flow.


2015 ◽  
Vol 6 (2) ◽  
pp. 181-190 ◽  
Author(s):  
E. I. Jassim

Abstract. Spiral coil offers a substantial amount of heat transfer area at a considerably low cost as it does not only have a lower wall resistance but it also achieves a better heat transfer rate in comparison to conventional U-tube arrangement. The general aim of the study is to assess different configurations of spiral coil heat exchangers that can eventually operate in a highly efficient manner. The paper documents the transient behavior of spiral-shaped tubes when the coil is embedded in a rectangular conducting slab. Different arrangements and number of turns per unit length, with fixed volumes, are considered in order to figure out the optimal configuration that maximizes the performance of the heat transfer. The implementation presented in the study is conducted to demonstrate the viability of the use of a large conducting body as supplemental heat storage. The system uses flowing water in the coil and stagnant water in the container. The copper-made coils situated in the center of the slab carries the cold fluid while the container fluid acts as a storage-medium. The water temperature at several depths of the container was measured to ensure uniformity in the temperature distribution of the container medium. Results have shown that the coil orientation, the number of loops, and the Reynolds number, substantially influence the rate of the heat transfer. The vertically-embedded spiral coil has a better performance than the horizontally-embedded spiral coil. Doubling the number of loops is shown to enhance the performance of the coil. Increasing Reynolds Number leads to better coil performance.


Author(s):  
Ehsan M. Languri ◽  
Aly H. Shaaban ◽  
Minsuk Kong ◽  
Jorge L. Alvarado

Heat transfer analysis of microencapsulated phase change material (MCPM) slurry flowing through a helical coil heat exchanger was carried out numerically. MPCM slurry at different mass fractions with known thermal and physical properties was chosen as heat transfer fluid (HTF). MPCM slurries can carry significantly higher thermal load when the PCM undergoes phase change within a specified temperature range. However, little is known as to how MPCM behave in helical coil heat exchangers. Helical coil heat exchangers are being used widely in many industrial applications including air conditioning systems due to their compactness and high thermal effectiveness. Enhancing the heat transfer rate of coil heat exchanger by using MPCM slurry without altering the existing parameters of coil heat exchangers such as shell diameter should lead to energy savings due to reductions in HTF pumping energy demands at identical heat loads. The ultimate goal of this study is to show a significant enhancement in heat transfer when MPCM slurry is pumped through helical coil heat exchangers. Unlike traditional HTF used in helical coil heat exchangers, the proposed MPCM slurry could alter the flow structure and the internal convection by inducing and enhancing the formation of secondary flows, as a result of phase change in the microencapsulated phase change material. Specifically, a three dimensional numerical study was undertaken to understand the effects of the helical coil heat exchanger geometry and the HTF flow characteristics on heat transfer enhancement. Baseline numerical simulations were conducted using water as HTF in order to compare with MPCM slurry numerical results. The numerical model was solved based on the finite volume method. The temperature-dependent properties of MPCM slurry and boundary conditions were considered. The promising results of this numerical study demonstrate the importance of formulated HTF and the geometry of the heat exchanger on the heat transfer enhancement and energy savings.


2015 ◽  
Vol 787 ◽  
pp. 172-176
Author(s):  
R. Maradona ◽  
S. Rajkumar

The applications of heat exchangers are vast and the enhancement of heat transfer and compact size are the key factors for designing the heat exchangers in order to achieve energy savings. In the field of tubular heat exchangers one of the possible ways for reducing the space occupied by the exchanger is by bending tube axis in helical shape. This option is particularly suitable when construction simplicity is needed and the geometry of the place in which the exchanger has to be housed is the cylindrical one. In this paper, an attempt is made to enhance the heat transfer rate without application of any external power. This is achieved by providing the helical tube in tubes. The parameters influencing the nature of flow in a helical coil heat exchanger are the tube geometry namely pitch coil diameter, pitch and tube diameter. CFD analysis is carried out to study these geometry effects on heat transfer and hydraulic characteristics by varying Reynolds number (hot fluid). The CFD results of velocity and temperature distribution in the heat exchanger are used to estimate the Nusselt number and heat transfer coefficient. This helps to arrive at an optimum value of Reynolds number and Nusselt number for the corresponding tube-to-coil diameter ratios.


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