Transient Forced Response Analysis of Mistuned Steam Turbine Blades During Startup and Coastdown

Author(s):  
Christian Siewert ◽  
Heinrich Stüer

It is well known that the vibrational behavior of a mistuned bladed disk differs strongly from that of a tuned bladed disk. A large number of publications dealing with the dynamics of mistuned bladed disks are available in the literature. The vibrational phenomena analyzed in these publications are either forced vibrations or self-excited flutter vibrations. Nearly, all published literature on the forced vibrations of mistuned blades disks considers harmonic, i.e., steady-state, vibrations, whereas the self-excited flutter vibrations are analyzed by the evaluation of the margin against instabilities by means of a modal, or rather than eigenvalue, analysis. The transient forced response of mistuned bladed disk is not analyzed in detail so far. In this paper, a computationally efficient mechanical model of a mistuned bladed disk to compute the transient forced response is presented. This model is based on the well-known fundamental model of mistuning (FMM). With this model, the statistics of the transient forced response of a mistuned bladed disk is analyzed and compared to the results of harmonic forced response analysis.

Author(s):  
Christian Siewert ◽  
Heinrich Stüer

It is well-known that the vibrational behavior of a mistuned bladed disk differs strongly from that of a tuned bladed disk. A large number of publications dealing with the dynamics of mistuned bladed disks is available in the literature. The vibrational phenomena analyzed in these publications are either forced vibrations or self-excited flutter vibrations. Nearly all published literature on the forced vibrations of mistuned blades disks considers harmonic, i. e. steady-state, vibrations, whereas the self-excited flutter vibrations are analyzed by the evaluation of the margin against instabilities by means of a modal, or rather than eigenvalue, analysis. The transient forced response of mistuned bladed disk is not analyzed in detail so far. In this paper, a computationally efficient mechanical model of a mistuned bladed disk to compute the transient forced response is presented. This model is based on the well-known Fundamental Model of Mistuning. With this model, the statistics of the transient forced response of a mistuned bladed disk is analyzed and compared to the results of harmonic forced response analysis.


Author(s):  
Christian Siewert ◽  
Heinrich Stu¨er

It is well-known that the vibrational behavior of a mistuned bladed disk differs strongly from that of a tuned bladed disk. A large number of publications dealing with the dynamics of a mis-tuned bladed disk is available in the literature. Nearly all published mechanical models for a mistuned bladed disk consider the mistuning in terms of a perturbation of the mass and/or the stiffness matrix or in terms of a perturbation of the tuned system natural frequencies. Therefore, the possible effect of a damping mistuning is neglected in these models. In this paper, a model of a mistuned bladed disk with a combined damping and natural frequency mistuning is presented. This model is based on the well-known Fundamental Model of Mistuning with a novel extension to include the damping mistuning in a straight-forward way.


Author(s):  
Yongliang Duan ◽  
Chaoping Zang ◽  
E. P. Petrov

This paper is focused on the analysis of effects of mistuning on the forced response of gas turbine engine bladed disks vibrating in the frequency ranges corresponding to higher modes. For high modes considered here, the blade aerofoils are deformed during vibrations and the blade mode shapes differ significantly from beam mode shapes. A model reduction technique is developed for the computationally efficient and accurate analysis of forced response for bladed disks vibrating in high-frequency ranges. The high-fidelity finite element (FE) model of a tuned bladed disk sector is used to provide primary information about dynamic properties of a bladed disk, and the blade mistuning is modeled by specially defined mistuning matrices. The forced response displacement and stress amplitude levels are studied. The effects of different types of mistuning are examined, and the existence of high amplifications of mistuned forced response levels is shown for high-mode vibrations: in some cases, the resonance peak response of a tuned structure can be lower than out-of-resonance amplitudes of its mistuned counterpart.


Author(s):  
Jens Aschenbruck ◽  
Christopher E. Meinzer ◽  
Linus Pohle ◽  
Lars Panning-von Scheidt ◽  
Joerg R. Seume

The regeneration of highly loaded turbine blades causes small variations of their geometrical parameters. To determine the influence of such regeneration-induced variances of turbine blades on the nozzle excitation, an existing air turbine is extended by a newly designed stage. The aerodynamic and the structural dynamic behavior of the new turbine stage are analyzed. The calculated eigenfrequencies are verified by an experimental modal analysis and are found to be in good agreement. Typical geometric variances of overhauled turbine blades are then applied to stator vanes of the newly designed turbine stage. A forced response analysis of these vanes is conducted using a uni-directional fluid-structure interaction approach. The effects of geometric variances on the forced response of the rotor blade are evaluated. It is shown that the vibration amplitudes of the response are significantly higher for some modes due to the additional wake excitation that is introduced by the geometrical variances e.g. 56 times higher for typical MRO-induced variations in stagger-angle.


Author(s):  
Abdelgadir M. Mahmoud ◽  
Mohd S. Leong

Turbine blades are always subjected to severe aerodynamic loading. The aerodynamic loading is uniform and Of harmonic nature. The harmonic nature depends on the rotor speed and number of nozzles (vanes counts). This harmonic loading is the main sources responsible for blade excitation. In some circumstances, the aerodynamic loading is not uniform and varies circumferentially. This paper discussed the effect of the non-uniform aerodynamic loading on the blade vibrational responses. The work involved the experimental study of forced response amplitude of model blades due to inlet flow distortion in the presence of airflow. This controlled inlet flow distortion therefore represents a nearly realistic environment involving rotating blades in the presence of airflow. A test rig was fabricated consisting of a rotating bladed disk assembly, an inlet flow section (where flow could be controlled or distorted in an incremental manner), flow conditioning module and an aerodynamic flow generator (air suction module with an intake fan) for investigations under laboratory conditions. Tests were undertaken for a combination of different air-flow velocities and blade rotational speeds. The experimental results showed that when the blades were subjected to unsteady aerodynamic loading, the responses of the blades increased and new frequencies were excited. The magnitude of the responses and the responses that corresponding to these new excited frequencies increased with the increase in the airflow velocity. Moreover, as the flow velocity increased the number of the newly excited frequency increased.


Author(s):  
Yasutomo Kaneko ◽  
Kazushi Mori ◽  
Hiroharu Ooyama

Recently, DS (Directionally Solidified) and SC (Single Crystal) alloys have been widely applied for gas turbine blades instead of CC (Conventional Casting) alloys, in order to improve the creep rupture strength. The DS blade consists of several columnar grains of SC, where the growing direction of the columnar crystal is set to the direction of the centrifugal force. Because the elastic constants of the DS blade are anisotropic, the mistuning characteristics of the bladed disk consisting of the DS blades seem to be different from those of the CC blade. In this study, the resonant response and random response analysis of mistuned bladed disks consisting of the DS blades are carried out, considering the deviations of the elastic constants and the crystal angle of the DS blade. The FMM (Fundamental Mistuning Model) and the conventional modal analysis method are used to analyze the vibration response of the mistuned bladed disk. The maximum resonant response and random response of the mistuned bladed disk consisting of the DS blades are estimated by the Monte Carlo simulation combining with the response surface method. These calculated results for the DS blades are compared with those of the CC blades. From these results, it is concluded that the maximum response of the mistuned bladed disk consisting of the DS blades is the nearly same as that of the CC blades. However, in the design of the tuned blade, where the blade resonance should be avoided, it is necessary to consider that the range of the resonant frequency of the DS blade becomes wider than that of the CC blade.


Author(s):  
M. Afzal ◽  
I. Lopez Arteaga ◽  
L. Kari ◽  
V. Kharyton

This paper investigates the damping potential of strip dampers on a real turbine bladed disk. A 3D numerical friction contact model is used to compute the contact forces by means of the Alternate Frequency Time domain method. The Jacobian matrix required during the iterative solution is computed in parallel with the contact forces, by a quasi-analytical method. A finite element model of the strip dampers, that allows for an accurate description of their dynamic properties, is included in the steady-state forced response analysis of the bladed disk. Cyclic symmetry boundary conditions and the multiharmonic balance method are applied in the formulation of the equations of motion in the frequency domain. The nonlinear forced response analysis is performed with two different types of boundary conditions on the strip: (a) free-free and (b) elastic, and their influence is analyzed. The effect of the strip mass, thickness and the excitation levels on the forced response curve is investigated in detail.


1985 ◽  
Vol 107 (1) ◽  
pp. 205-211 ◽  
Author(s):  
J. H. Griffin ◽  
A. Sinha

This paper summarizes the results of an investigation to establish the impact of mistuning on the performance and design of blade-to-blade friction dampers of the type used to control the resonant response of turbine blades in gas turbine engines. In addition, it discusses the importance of friction slip force variations on the dynamic response of shrouded fan blades.


Author(s):  
S. Tatzko ◽  
L. Panning-von Scheidt ◽  
J. Wallaschek ◽  
A. Kayser

In turbo machinery design it is important to avoid vibrations that can destroy the turbine in the last resort. The rotating structure is exposed to periodic excitation forces. Two main types of periodic excitation can be distinguished. Flutter is the effect when mass flow forces couple with a natural vibration mode. The result is a negative damping coefficient and amplitudes will rise up to malfunction of the structure. The engine order excitation is a periodic excitation where the force signal is directly related to the speed of the rotor. A forced response calculation gives information about the blade vibration. Nonlinear coupling, i.e. friction coupling, between blades is used to increase damping of the bladed disk. Dynamic analysis of turbine blades with nonlinear coupling is a complex task and computer simulations are inevitable. Various techniques have been developed to reduce computational effort. The cyclic symmetry approach assumes each blade around the disk to be identical. Thus only one sector of the disk is sufficient to compute the steady state solution of the whole turbine blading. However, it has been observed that mistuning of blades reduces the flutter instability. On the other hand statistical mistuning can lead to dangerously high forced response amplitudes due to mode localization. A compromise is intentional mistuning. The simplest approach is alternate mistuning with every other blade exhibiting identical mechanical properties. This work explains in detail how a turbine bladed disk can be modeled when alternate mistuning is applied intentionally. Cyclic symmetry is used and each sector comprises two blades. This untypical choice of the sector size has significant impact on results of a cyclic modal analysis. Simulation results show the influence of alternate mistuned turbine bladings which are coupled by underplatform damper elements.


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