Alternate Mistuning of Turbine Bladings Coupled by Underplatform Dampers

2012 ◽  
Author(s):  
S. Tatzko ◽  
L. Panning-von Scheidt ◽  
J. Wallaschek ◽  
A. Kayser
Keyword(s):  
Turbine Blades ◽  
Steady State Solution ◽  
Computational Effort ◽  
Forced Response ◽  
Nonlinear Coupling ◽  
Cyclic Symmetry ◽  
Periodic Excitation ◽  
Blade Vibration ◽  
Mode Localization ◽  
Bladed Disk

In turbo machinery design it is important to avoid vibrations that can destroy the turbine in the last resort. The rotating structure is exposed to periodic excitation forces. Two main types of periodic excitation can be distinguished. Flutter is the effect when mass flow forces couple with a natural vibration mode. The result is a negative damping coefficient and amplitudes will rise up to malfunction of the structure. The engine order excitation is a periodic excitation where the force signal is directly related to the speed of the rotor. A forced response calculation gives information about the blade vibration. Nonlinear coupling, i.e. friction coupling, between blades is used to increase damping of the bladed disk. Dynamic analysis of turbine blades with nonlinear coupling is a complex task and computer simulations are inevitable. Various techniques have been developed to reduce computational effort. The cyclic symmetry approach assumes each blade around the disk to be identical. Thus only one sector of the disk is sufficient to compute the steady state solution of the whole turbine blading. However, it has been observed that mistuning of blades reduces the flutter instability. On the other hand statistical mistuning can lead to dangerously high forced response amplitudes due to mode localization. A compromise is intentional mistuning. The simplest approach is alternate mistuning with every other blade exhibiting identical mechanical properties. This work explains in detail how a turbine bladed disk can be modeled when alternate mistuning is applied intentionally. Cyclic symmetry is used and each sector comprises two blades. This untypical choice of the sector size has significant impact on results of a cyclic modal analysis. Simulation results show the influence of alternate mistuned turbine bladings which are coupled by underplatform damper elements.

The Effect of Non-Uniform Aerodynamic Loading on the Blade Responses

2007 ◽  
Author(s):  
Abdelgadir M. Mahmoud ◽  
Mohd S. Leong
Keyword(s):  
Turbine Blades ◽  
Forced Response ◽  
Flow Section ◽  
Flow Distortion ◽  
Inlet Flow ◽  
Bladed Disk ◽  
Aerodynamic Loading ◽  
Bladed Disk Assembly ◽  
Flow Generator ◽  
Inlet Flow Distortion

Turbine blades are always subjected to severe aerodynamic loading. The aerodynamic loading is uniform and Of harmonic nature. The harmonic nature depends on the rotor speed and number of nozzles (vanes counts). This harmonic loading is the main sources responsible for blade excitation. In some circumstances, the aerodynamic loading is not uniform and varies circumferentially. This paper discussed the effect of the non-uniform aerodynamic loading on the blade vibrational responses. The work involved the experimental study of forced response amplitude of model blades due to inlet flow distortion in the presence of airflow. This controlled inlet flow distortion therefore represents a nearly realistic environment involving rotating blades in the presence of airflow. A test rig was fabricated consisting of a rotating bladed disk assembly, an inlet flow section (where flow could be controlled or distorted in an incremental manner), flow conditioning module and an aerodynamic flow generator (air suction module with an intake fan) for investigations under laboratory conditions. Tests were undertaken for a combination of different air-flow velocities and blade rotational speeds. The experimental results showed that when the blades were subjected to unsteady aerodynamic loading, the responses of the blades increased and new frequencies were excited. The magnitude of the responses and the responses that corresponding to these new excited frequencies increased with the increase in the airflow velocity. Moreover, as the flow velocity increased the number of the newly excited frequency increased.

A Resonance Tracking Algorithm for the Prediction of Turbine Forced Response With Friction Dampers

2000 ◽  
Author(s):  
C. Bréard ◽  
J. S. Green ◽  
M. Vahdati ◽  
M. Imregun
Keyword(s):  
Rotor Blade ◽  
Turbine Blades ◽  
Turbine Rotor ◽  
Forced Response ◽  
Rotor Blades ◽  
Test Case ◽  
Friction Damper ◽  
Blade Vibration ◽  
Frequency Shifts ◽  
Friction Dampers

This paper presents an iterative method for determining the resonant speed shift when non-linear friction dampers are included in turbine blade roots. Such a need arises when conducting response calculations for turbine blades where the unsteady aerodynamic excitation must be computed at the exact resonant speed of interest. The inclusion of friction dampers is known to raise the resonant frequencies by up to 20% from the standard assembly frequencies. The iterative procedure uses a viscous, time-accurate flow representation for determining the aerodynamic forcing, a look-up table for evaluating the aerodynamic boundary conditions at any speed, and a time-domain friction damping module for resonance tracking. The methodology was applied to an HP turbine rotor test case where the resonances of interest were due to the 1T and 2F blade modes under 40 engine-order excitation. The forced response computations were conducted using a multi-stage approach in order to avoid errors associated with “linking” single stage computations since the spacing between the two bladerows was relatively small. Three friction damper elements were used for each rotor blade. To improve the computational efficiency, the number of rotor blades was decreased by 2 to 90 in order to obtain a stator/rotor blade ratio of 4/9. However, the blade geometry was skewed in order to match the capacity (mass flow rate) of the components and the condition being analysed. Frequency shifts of 3.2% and 20.0% were predicted for the 1T/40EO and 2F/40EO resonances in about 3 iterations. The predicted frequency shifts and the dynamic behaviour of the friction dampers were found to be within the expected range. Furthermore, the measured and predicted blade vibration amplitudes showed a good agreement, indicating that the methodology can be applied to industrial problems.

Parametric Dynamics of Mistuned Bladed Disk

2014 ◽  
Author(s):  
Peiyi Wang ◽  
Lin Li
Keyword(s):  
Coupling Strength ◽  
Amplification Factor ◽  
Dynamic Properties ◽  
Forced Response ◽  
Design Parameters ◽  
Classical Dynamic ◽  
Mode Localization ◽  
Bladed Disk ◽  
Saddle Surface ◽  
Wear And Tear

The mistuning of bladed disk comes from manufacturing tolerances and in-service wear and tear. Consequently the cyclic symmetry has been destroyed by mistuning, even small mistuning levels could result in drastic changes in the dynamics of bladed disks. Specifically, mistuning can cause mode localization and an increase of the maximum forced response. It has been known that frequency veering, modal localization and magnification of response are three most classical dynamic properties of bladed disk. However few researches has focused on the relationships between dynamic characters and design parameters, because the proper variation ranges of the design parameters are difficult to be determined. The aim of this paper is to investigate the relationship between designed parameters and dynamic properties of mistuned bladed disk. Based on a lumped parametric model of bladed disk and utilizing parameterized eigenvalue solution, a reasonable range of designed parameter corresponding to specific nodal diameter index was provided. The numerical results showed that the curves of the gap of frequency veering versus coupling strength or blade stiffness have bowel-style. It was also found that there exists a quasi-saddle-surface while the vibration amplification factor varies with coupling strength and mistuning strength. The quasi-saddle-surface reveals that the existence of threshold of vibration amplification factor depends on the value of coupling strength. The result means that a proper choice of combination of coupling strength and mistuning strength could lead to a suppression of mistuned vibration amplification.

Numerical Investigations of Localized Vibrations of Mistuned Blade Integrated Disks (Blisks)

2009 ◽  
Vol 131 (3) ◽  
Author(s):  
T. Klauke ◽  
A. Kühhorn ◽  
B. Beirow ◽  
M. Golze
Keyword(s):  
Strain Energy ◽  
Vibration Modes ◽  
Blade Vibration ◽  
Nodal Diameter ◽  
Mode Localization ◽  
Bladed Disk ◽  
High Pressure Compressor ◽  
Localized Vibrations ◽  
Pressure Compressor ◽  
Higher Sensitivity

Blade-to-blade variations of bladed disk assemblies result in local zoning of vibration modes as well as amplitude magnifications, which primarily reduces the high cycle fatigue life of aeroengines. Criteria were introduced to determine the level of these mode localization effects depending on various parameters of a real high pressure compressor blisk rotor. The investigations show that blade vibration modes with lower interblade coupling, e.g., torsion modes or modes with high numbers of nodal diameter lines, have a significantly higher sensitivity to blade mistuning, which can be characterized by the higher percentage of blades on the total blisk strain energy.

The Interaction Between Mistuning and Friction in the Forced Response of Bladed Disk Assemblies

1985 ◽  
Vol 107 (1) ◽  
pp. 205-211 ◽  
Author(s):  
J. H. Griffin ◽  
A. Sinha
Keyword(s):  
Gas Turbine ◽  
Turbine Blades ◽  
Forced Response ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Resonant Response ◽  
Friction Dampers ◽  
Bladed Disk ◽  
The Impact ◽  
Slip Force

This paper summarizes the results of an investigation to establish the impact of mistuning on the performance and design of blade-to-blade friction dampers of the type used to control the resonant response of turbine blades in gas turbine engines. In addition, it discusses the importance of friction slip force variations on the dynamic response of shrouded fan blades.

Transient Forced Response Analysis of Mistuned Steam Turbine Blades During Startup and Coastdown

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Christian Siewert ◽  
Heinrich Stüer
Keyword(s):  
Mechanical Model ◽  
Turbine Blades ◽  
Forced Vibrations ◽  
Forced Response ◽  
The Self ◽  
Response Analysis ◽  
Computationally Efficient ◽  
Bladed Disk ◽  
Steam Turbine Blades ◽  
Number Of Publications

It is well known that the vibrational behavior of a mistuned bladed disk differs strongly from that of a tuned bladed disk. A large number of publications dealing with the dynamics of mistuned bladed disks are available in the literature. The vibrational phenomena analyzed in these publications are either forced vibrations or self-excited flutter vibrations. Nearly, all published literature on the forced vibrations of mistuned blades disks considers harmonic, i.e., steady-state, vibrations, whereas the self-excited flutter vibrations are analyzed by the evaluation of the margin against instabilities by means of a modal, or rather than eigenvalue, analysis. The transient forced response of mistuned bladed disk is not analyzed in detail so far. In this paper, a computationally efficient mechanical model of a mistuned bladed disk to compute the transient forced response is presented. This model is based on the well-known fundamental model of mistuning (FMM). With this model, the statistics of the transient forced response of a mistuned bladed disk is analyzed and compared to the results of harmonic forced response analysis.

Direct Prediction of the Effects of Mistuning on the Forced Response of Bladed Disks

1998 ◽  
Vol 120 (3) ◽  
pp. 626-634 ◽  
Author(s):  
M. P. Mignolet ◽  
W. Hu
Keyword(s):  
Structural Model ◽  
Order Approximation ◽  
Forced Response ◽  
Blade Vibration ◽  
First Order ◽  
Bladed Disk ◽  
Novel Approach ◽  
Error Terms ◽  
First Order Approximation

In this paper, a novel approach to determine reliable estimates of the moments of the steady-state resonant response of a randomly mistuned bladed disk is presented, and the use of these moments to accurately predict the corresponding distribution of the amplitude of blade vibration is described. The estimation of the moments of the response is accomplished first by relying on a “joint cumulant closure” strategy that expresses higher order moments in terms of lower order ones. A simple modeling of the error terms of these approximations is also suggested that allows the determination of an improved, or accelerated, estimate of the required moments. The evaluation of the distribution of the amplitude of blade response is then accomplished by matching the moments computed by the cumulant closure with those derived from a three-parameter model recently derived. A first order approximation of the moments obtained for a simple structural model of a bladed disk yields a new parameter that can be used as a measure of the localization of the forced response. Then, numerical results demonstrate that the method provides extremely accurate estimates of the moments for all levels of structural coupling which in turn lead to a description of the amplitude of blade response that closely matches simulation results. Finally, a comparison with existing perturbation techniques clearly shows the increased accuracy obtained with the proposed joint cumulant closure formulation.

Experimental Investigation of Mode Localization and Forced Response Amplitude Magnification for a Mistuned Bladed Disk

2000 ◽  
Author(s):  
John Judge ◽  
Christophe Pierre ◽  
Oral Mehmed
Keyword(s):  
Experimental Investigation ◽  
Traveling Wave ◽  
Forced Response ◽  
Response Amplitude ◽  
Mode Shapes ◽  
Bladed Disks ◽  
Element Analysis ◽  
Mode Localization ◽  
Bladed Disk ◽  
Out Of Plane

The results of an experimental investigation on the effects of random blade mistuning on the forced dynamic response of bladed disks are reported. The primary aim of the experiment is to gain understanding of the phenomena of mode localization and forced response blade amplitude magnification in bladed disks. A stationary, nominally periodic, twelve-bladed disk with simple geometry is subjected to a traveling-wave, out-of-plane, “engine order” excitation delivered via phase-shifted control signals sent to piezo-electric actuators mounted on the blades. The bladed disk is then mistuned by the addition of small, unequal weights to the blade tips, and it is again subjected to a traveling wave excitation. The experimental data is used to verify analytical predictions about the occurrence of localized mode shapes, increases in forced response amplitude, and changes in resonant frequency due to the presence of mistuning. Very good agreement between experimental measurements and finite element analysis is obtained. The out-of-plane response is compared and contrasted with the previously reported in-plane mode localization behavior of the same test specimen. This work also represents an important extension of previous experimental study by investigating a frequency regime in which modal density is lower but disk-blade interaction is significantly greater.

Transient Forced Response Analysis of Mistuned Steam Turbine Blades During Start-Up and Coast-Down

2014 ◽  
Author(s):  
Christian Siewert ◽  
Heinrich Stüer
Keyword(s):  
Mechanical Model ◽  
Turbine Blades ◽  
Forced Vibrations ◽  
Forced Response ◽  
Response Analysis ◽  
Computationally Efficient ◽  
Bladed Disk ◽  
Start Up ◽  
Steam Turbine Blades ◽  
Number Of Publications

It is well-known that the vibrational behavior of a mistuned bladed disk differs strongly from that of a tuned bladed disk. A large number of publications dealing with the dynamics of mistuned bladed disks is available in the literature. The vibrational phenomena analyzed in these publications are either forced vibrations or self-excited flutter vibrations. Nearly all published literature on the forced vibrations of mistuned blades disks considers harmonic, i. e. steady-state, vibrations, whereas the self-excited flutter vibrations are analyzed by the evaluation of the margin against instabilities by means of a modal, or rather than eigenvalue, analysis. The transient forced response of mistuned bladed disk is not analyzed in detail so far. In this paper, a computationally efficient mechanical model of a mistuned bladed disk to compute the transient forced response is presented. This model is based on the well-known Fundamental Model of Mistuning. With this model, the statistics of the transient forced response of a mistuned bladed disk is analyzed and compared to the results of harmonic forced response analysis.

Fatigue Damage Prevention on Turbine Blades: Study of Underplatform Damper Shape

2007 ◽  
Vol 347 ◽  
pp. 159-164 ◽  
Author(s):  
Teresa Berruti ◽  
Christian M. Firrone ◽  
M. Pizzolante ◽  
Muzio M. Gola
Keyword(s):  
Turbine Blades ◽  
Forced Vibrations ◽  
Forced Response ◽  
Numerical Code ◽  
Vibration Energy ◽  
Test Rig ◽  
Blade Vibration ◽  
Static Test ◽  
Underplatform Damper ◽  
Contact Parameters

Forced vibrations can lead to an irreparable damage of a blade array. Devices called “underplatform damper” that dissipate the vibration energy are employed in order to reduce blade vibration amplitude. The present paper deals with the design of the underplatform damper. A numerical code to calculate the forced response of a blade array with dampers has been previously purposely developed. A method is here proposed for the estimation of the unknown contact parameters demanded by the code. The computation results are here validated by means of comparison with experimental results on a static test rig. Three dampers with different shape are tested.

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