Mechanical Properties Characterization and Finite Element Analysis of Epoxy Grouts in Repairing Damaged Pipeline

2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Lim Kar Sing ◽  
Nordin Yahaya ◽  
Alireza Valipour ◽  
Libriati Zardasti ◽  
Siti Nur Afifah Azraai ◽  
...  

Oil and gas pipelines are subjected to various types of deterioration and damage over long service years. These damaged pipes often experience loss of strength and structural integrity. Repair mechanisms have been developed in restoring the loading capacity of damaged pipelines, and composite repair systems have become popular over the past few years. The mechanical properties of the putty/grout are critical to their potential application as infill materials in structural repair. In this paper, the compression, tensile, and flexural behavior of four epoxy grouts was investigated through laboratory tests. The stiffness of the grouts for compression, tensile, and flexural was found to be 6 GPa to 18 GPa, 4 GPa to 15 GPa, and 4 GPa to 12 GPa, respectively. The ultimate strength for all grouts was found from 62 MPa to 87 MPa, 18 MPa to 38 MPa, and 34 MPa to 62 MPa under compression, tensile, and flexural tests, respectively. The behavior of all the tested grouts is discussed. A finite element (FE) model simulating a composite-repaired pipe was developed and compared with past studies. The FE results show a good correlation with experimental test with margin of error less than 10%. By replacing the infill properties in FE model to mimic the used of different infill material for the repair, it was found that about 4–8% increment in burst pressure can be achieved. This signifies that the role of infill material is not only limited to transferring the load, but it also has the potential to increase overall performance of composite-repaired pipe.

2015 ◽  
Vol 723 ◽  
pp. 240-245
Author(s):  
Yousif E.A. Bagadi ◽  
De Li Gao ◽  
Abdelwahab M. Fadol

The wellbore friction, torque and drag, between drill string and the wellbore wall is the most important issue which limits the drilling industry to go beyond a certain measured depth.The calculation and analysis of torque and drag were considered to be very important in drilling and well design. A variety of models (soft, stiffness, mixed and finite element) have been used to determine the torque and drag. A FEA (Finite Element Analysis) model of the drill string to simulate it’s working behavior, involving contacts between the drillstring and borehole wall was developed, this FE Model was to be compared with computational model of torque and drag, and to be verified with experimental results.The drillstring displacements calculated by the FEA model matches those from commercial software in petroleum industry (Landmark). The model developed and discussed in this paper can be used for predicting torque and drag inside wellbores of oil and gas wells, and it will also benefit in preplanning simulation of oil and gas well drilling operations.


2014 ◽  
Vol 1030-1032 ◽  
pp. 781-785
Author(s):  
Yousif E.A. Bagadi ◽  
Abdelwahab M. Fadol ◽  
De Li Gao

The wellbore friction, torque and drag, between drill string and the wellbore wall is the most important issue which limits the drilling industry to go beyond a certain measured depth. The calculation and analysis of torque and drag were considered to be very important in drilling and well design. A variety of models (soft, stiffness, mixed and finite element) have been used to determine the torque and drag. a FEA (Finite Element Analysis) model of the drill string to simulate it’s working behavior, involving contacts between the drillstring and borehole wall was developed, this FE Model was to be compared with computational model of torque and drag, and to be verified with experimental results. The drillstring displacements calculated by the FEA model matches those from commercial software in petroleum industry (Landmark). The model developed and discussed in this paper can be used for predicting torque and drag inside wellbores of oil and gas wells, and it will also benefit in preplanning simulation of oil and gas well drilling operations.


2021 ◽  
Vol 233 ◽  
pp. 03031
Author(s):  
Yunan Li ◽  
Xian Dong ◽  
Zhan Wang ◽  
Jiajun Li ◽  
Ke Qin

There is wide use of beam-column joint with gusset plate angle connection in engineering, however, the mechanical properties of these joints are still lack of complete theoretical and experimental research. This kind of joint is often simplified as an articulated connection or other types of connections in the design. In this paper, experimental study and finite element analysis are carried out to study the flexural behavior of the beam-column joint with gusset plate angle connection. The finite element analysis is used to analyze the differences between the beam-column joint with gusset plate and other joints. The moments-rotation curves and failure modes of the three kinds of beam-column joints were obtained by the static test which were carried out. A more reasonable design of beam-column joint with angle plate of gusset plate is put forward through the research of this paper: the deformation of the column flange is restricted after adding the stiffener, which can avoid the premature yield of the column flange and making the joint have good energy dissipation capacity.


2013 ◽  
Vol 392 ◽  
pp. 191-196
Author(s):  
Ashkan Dargahi ◽  
Mehdi Masoudi ◽  
Soheil Nakhodchi

The safe operation of industrial gas turbines is dependent on the structural integrity of the critical geometrical features such as blade-disc attachments. Knowledge of stress distribution in this region is the principal necessity for damage tolerance analysis and lifetime estimations. The finite element analysis which includes contact between two deformable bodies is complicated and takes extensive computational costs. A simplified FE model is needed which could predict the stress distribution without modeling the exact contact features. The main objective of this study is to present and compare two simplified FE models which can predict stress distribution at blade disc interface. Fir-tree region in a gas turbine disc assembly is modeled and comprehensive 2D and 3D non-linear finite element analysis is carried out. FE results are verified using photo elasticity method.


Author(s):  
Seong-Wook Han ◽  
Soo-Chang Kang ◽  
Jiwoon Yi ◽  
Ho-Kyung Kim

Along with the development of the energy industry, demand for oil and gas pipelines has increased, and as the low oil price era has been prolonged, more economical pipe design and construction are required. Typical examples are ERW pipes used as OCTG or reel-lay pipeline. The ERW pipe is made by passing the plate through continuous rollers, where repetitive loading and unloading causes unintentional plastic deformation and changes in initial steel properties. So, this study focused on both the change of mechanical properties during manufacturing process and collapse strength of ERW pipe considering the Bauschinger effect in order to produce more economical and high performance steel pipe. In this paper, the ERW manufacturing process was divided into three stages: forming station, sizing station, and flattening station. The ERW manufacturing process was simulated as 3D nonlinear finite element models using ABAQUS (6.14-1). Then, the change of mechanical properties at each process station was examined through finite element analysis and PEEQ, Alpha, and residual stress in each process station were evaluated for maintaining continuity of analysis. And flattening station where the reverse bending gives a large change in the mechanical properties was also performed. Finally, the collapse strength of the ERW pipe was evaluated in consideration of the change in compression strength during the manufacturing process. The ABAQUS analytical model was verified by showing analytical results to be identical with the outer diameter measured from the full-scale size pipes. Using the developed analytical model, it is possible to numerically predict the mechanical properties and collapse strength of ERW pipe.


Author(s):  
Nor Hafizah Ramli Sulong ◽  
Muhammad F Javed ◽  
Niaz B Khan ◽  
Sardar Kashif

This paper presents the finite element (FE) analysis and modeling of square concrete-filled steel tube (CFST) members subjected to a flexural load at ambient and elevated temperature. The commercial FE tool ANSYS was used in the 3D modeling taking into consideration material and geometric non-linearities.  The developed FE model can accurately predict the ultimate moment capacity of the square CFST members subjected to flexural loads and fire resistance time. A parametric study is conducted using the verified FE model to study the effect of the compressive strength of infilled concrete  and the yield strength of the steel tube on the flexural behavior of the square CFST members. The ultimate bending capacity of the CFST members increases by up to 27% when the yield strength of the steel tube increases from 210 MPa to 400 MPa while its fire resistance time decreases. For a D/t ratio equal to 30, the flexural capacity increases by 20% when the compressive strength of the infilled concrete increases from 60 MPa to 100 MPa, while it shows increase in fire resistance time.


Author(s):  
Hossein Ghaednia ◽  
Kyle Gerard ◽  
Sudip Bhattacharjee ◽  
Sreekanta Das

Pipeline is the common mode for transporting oil, gas, and various petroleum products. Structural integrity of oil and gas transmission pipelines is often threatened by external interferences such as concentrated lateral loads and as a result, a failure of the pipeline may occur due to “mechanical damages”. Sometime, this load may not cause immediate rupture of pipes; rather form a dent which can reduce the pressure capacity of the pipeline. A dent is a localized defect in the pipe wall in the form of a permanent inward plastic deformation. This kind of defect is a matter of serious concern for the pipeline operator since a rupture or a leak may occur. Accordingly, an extensive experimental study is currently underway at the Centre for Engineering Research in Pipelines (CERP), University of Windsor on 30 inch (762 mm) diameter and X70 grade pipes with D/t of 90. The aim of this research is to examine the influence of various parameters such as dent shape and service pressure on strain distributions of dented pipe. Also, three-dimensional finite element models were developed and validated for determining strains underneath the indenter. The load-deformation behavior of pipes subject to this type of lateral denting load obtained from experimental study and finite element analysis is discussed in this paper. In addition, distributions of important strains in and around the dent obtained from the study are also discussed.


1998 ◽  
Vol 26 (1) ◽  
pp. 51-62
Author(s):  
A. L. A. Costa ◽  
M. Natalini ◽  
M. F. Inglese ◽  
O. A. M. Xavier

Abstract Because the structural integrity of brake systems and tires can be related to the temperature, this work proposes a transient heat transfer finite element analysis (FEA) model to study the overheating in drum brake systems used in trucks and urban buses. To understand the mechanics of overheating, some constructive variants have been modeled regarding the assemblage: brake, rims, and tires. The model simultaneously studies the thermal energy generated by brakes and tires and how the heat is transferred and dissipated by conduction, convection, and radiation. The simulated FEA data and the experimental temperature profiles measured with thermocouples have been compared giving good correlation.


2015 ◽  
Vol 12 (19) ◽  
pp. 5871-5883 ◽  
Author(s):  
L. A. Melbourne ◽  
J. Griffin ◽  
D. N. Schmidt ◽  
E. J. Rayfield

Abstract. Coralline algae are important habitat formers found on all rocky shores. While the impact of future ocean acidification on the physiological performance of the species has been well studied, little research has focused on potential changes in structural integrity in response to climate change. A previous study using 2-D Finite Element Analysis (FEA) suggested increased vulnerability to fracture (by wave action or boring) in algae grown under high CO2 conditions. To assess how realistically 2-D simplified models represent structural performance, a series of increasingly biologically accurate 3-D FE models that represent different aspects of coralline algal growth were developed. Simplified geometric 3-D models of the genus Lithothamnion were compared to models created from computed tomography (CT) scan data of the same genus. The biologically accurate model and the simplified geometric model representing individual cells had similar average stresses and stress distributions, emphasising the importance of the cell walls in dissipating the stress throughout the structure. In contrast models without the accurate representation of the cell geometry resulted in larger stress and strain results. Our more complex 3-D model reiterated the potential of climate change to diminish the structural integrity of the organism. This suggests that under future environmental conditions the weakening of the coralline algal skeleton along with increased external pressures (wave and bioerosion) may negatively influence the ability for coralline algae to maintain a habitat able to sustain high levels of biodiversity.


Author(s):  
Ashwini Gautam ◽  
Chris Fuller ◽  
James Carneal

This work presents an extensive analysis of the properties of distributed vibration absorbers (DVAs) and their effectiveness in controlling the sound radiation from the base structure. The DVA acts as a distributed mass absorber consisting of a thin metal sheet covering a layer of acoustic foam (porous media) that behaves like a distributed spring-mass-damper system. To assess the effectiveness of these DVAs in controlling the vibration of the base structures (plate) a detailed finite elements model has been developed for the DVA and base plate structure. The foam was modeled as a poroelastic media using 8 node hexahedral elements. The structural (plate) domain was modeled using 16 degree of freedom plate elements. Each of the finite element models have been validated by comparing the numerical results with the available analytical and experimental results. These component models were combined to model the DVA. Preliminary experiments conducted on the DVAs have shown an excellent agreement between the results obtained from the numerical model of the DVA and from the experiments. The component models and the DVA model were then combined into a larger FE model comprised of a base plate with the DVA treatment on its surface. The results from the simulation of this numerical model have shown that there has been a significant reduction in the vibration levels of the base plate due to DVA treatment on it. It has been shown from this work that the inclusion of the DVAs on the base plate reduces their vibration response and therefore the radiated noise. Moreover, the detailed development of the finite element model for the foam has provided us with the capability to analyze the physics behind the behavior of the distributed vibration absorbers (DVAs) and to develop more optimized designs for the same.


Sign in / Sign up

Export Citation Format

Share Document