Transient Vibration Analysis Method for Predicting the Transient Behavior of Milling With Variable Spindle Speeds

Author(s):  
Xinzhi Wang ◽  
QingZhen Bi ◽  
Tao Chen ◽  
Limin Zhu ◽  
Han Ding

Variable spindle speed (VSS) technique is widely adopted for its effective suppression of chatter. However, heavy transient vibrations occur in practical machining operations although the stable machining parameters are selected according to the asymptotic stability analysis methods. In this paper, this problem is addressed through establishing a transient vibration analysis method to predict the transient behavior of VSS milling. Firstly, the discrete dynamical map of VSS milling is constructed, and the response to initial conditions (RTICs) and the response to external forcing (RTEF) can fully describe the general milling dynamics. On this basis, two transient vibration growth phenomena are found and proved that strong transient vibrations are induced by the transient growth of RTIC or RTEF. To fully predict the transient vibration growth phenomenon, the proposed method adopts the transient stability and receptivity analyses to evaluate RTIC and RTEF, respectively. Other than the existing methods, it gives a stability criterion based on both eigenvalues and nonnormal eigenvectors and considers the transient behavior to external excitation. Besides simulations, a real milling test in an existing work and VSS milling experiments are adopted for verification. The results show good agreement with the prediction of the proposed method.

Author(s):  
Yasutomo Kaneko

In a variable speed engine, it is impossible to avoid the resonance during operation. In a constant speed engine, the resonance during start-up or shut-down also cannot be avoided. Therefore, the increase of the acceleration rate in passing through the resonance has been considered as one of the effective methods for reducing the vibratory stress of the blade and increasing the reliability of the turbomachinery. In this study, the transient vibration analysis of the mistuned bladed disk passing through the resonance is carried out, using the conventional modal analysis method and the numerical integration method. First, the mistuned bladed disk is modeled by the equivalent spring-mass model, and the steady frequency response analysis is carried out by the Monte Carlo simulation, in order to obtain the worst mistuning pattern. Second, for the mistuned bladed disk of the worst mistuning pattern, the transient vibration analysis in passing through the resonance is carried out, and the effect of the acceleration rate and the blade damping on the transient vibration response is examined in detail. From these results, it is concluded that the larger the acceleration rate is, the smaller the mistuning effect is.


2021 ◽  
Vol 30 (1) ◽  
pp. 677-688
Author(s):  
Zhenzhuo Wang ◽  
Amit Sharma

Abstract A recent advent has been seen in the usage of Internet of things (IoT) for autonomous devices for exchange of data. A large number of transformers are required to distribute the power over a wide area. To ensure the normal operation of transformer, live detection and fault diagnosis methods of power transformers are studied. This article presents an IoT-based approach for condition monitoring and controlling a large number of distribution transformers utilized in a power distribution network. In this article, the vibration analysis method is used to carry out the research. The results show that the accuracy of the improved diagnosis algorithm is 99.01, 100, and 100% for normal, aging, and fault transformers. The system designed in this article can effectively monitor the healthy operation of power transformers in remote and real-time. The safety, stability, and reliability of transformer operation are improved.


2007 ◽  
Vol 345-346 ◽  
pp. 845-848
Author(s):  
Joo Yong Cho ◽  
Han Suk Go ◽  
Usik Lee

In this paper, a fast Fourier transforms (FFT)-based spectral analysis method (SAM) is proposed for the dynamic analysis of spectral element models subjected to the non-zero initial conditions. To evaluate the proposed SAM, the spectral element model for the simply supported Bernoulli-Euler beam is considered as an example problem. The accuracy of the proposed SAM is evaluated by comparing the dynamic responses obtained by SAM with the exact analytical solutions.


1999 ◽  
Author(s):  
O. Burak Ozdoganlar ◽  
William J. Endres

Abstract This paper presents a mathematical perspective, to complement the intuitive or practice-oriented perspective, to classifying machining operations as parallel-process (simultaneous) or single-process in nature. Illustrative scenarios are provided to demonstrate how these two perspectives may lead in different situations to the same or different conclusions regarding process parallelism. A model representation of a general parallel-process machining system is presented, based on which the general parallel-process stability eigenvalue problem is formulated. For a special simplified case of the general system, analytical methods are employed to derive a fully analytical stability solution. Thorough study of this solution through eigenvector analysis sheds light on some fundamental phenomena of parallel-process machining stability, such as dependence of the stability solution on phasing of the initial conditions (disturbances). This establishes the importance, when employing numerical time-domain simulation for such analyses, of specifying initial conditions for the multiple processes to be arbitrarily phased so that correct results are achieved across all spindle speeds.


2010 ◽  
Vol 65 (11) ◽  
pp. 935-949 ◽  
Author(s):  
Mehdi Dehghan ◽  
Jalil Manafian ◽  
Abbas Saadatmandi

In this paper, the homotopy analysis method is applied to solve linear fractional problems. Based on this method, a scheme is developed to obtain approximation solution of fractional wave, Burgers, Korteweg-de Vries (KdV), KdV-Burgers, and Klein-Gordon equations with initial conditions, which are introduced by replacing some integer-order time derivatives by fractional derivatives. The fractional derivatives are described in the Caputo sense. So the homotopy analysis method for partial differential equations of integer order is directly extended to derive explicit and numerical solutions of the fractional partial differential equations. The solutions are calculated in the form of convergent series with easily computable components. The results of applying this procedure to the studied cases show the high accuracy and efficiency of the new technique.


Author(s):  
J. C. Outeiro ◽  
O. W. Dillon ◽  
I. S. Jawahir

For improving product sustainability, a number of measures can be adopted during the product design stage for manufacturing. The modeling and control of the residual stresses and surface roughness generated by machining are among the major measures which have been shown to demonstrate the strongest influence on the machined component’s performance during its service life. The proper control of the residual stresses would provide increased product lifetime, reduced part distortion, reduced weight and reduced and less frequent maintenance and inspection of the product while maintaining the same safety level, or perhaps even improving it. This paper presents an analysis of the influence of machining parameters on the residual stresses generated in machining operations. This analysis was performed on several work materials, including carbon steels, stainless steels, Inconel alloys and tool steels. This allows developing a number of feasible means to control the residual stresses during manufacturing.


Author(s):  
Raja Nivedha. R ◽  
Sreevidya. L ◽  
V. Geetha ◽  
R. Deepa

The main objective of this paper is to improve the critical clearing time of the Steel Plant 35 MW Turbo generator. In order to enhance the transient behavior of the system, Power System Stabilizer is added so that proper damping is done. Damping intra area and inter area oscillations are critical to optimal power flow and stability on a system. Power system stabilizer is an effective damping device, as they provide auxiliary control signals to the excitation system of the generator. Transient stability analysis was carried out for the Steel plant. The three phase to ground and line to ground fault was simulated. The critical clearing time was found to be more when Power System Stabilizer was added and when Power System Stabilizer was not added the critical clearing time has considerably reduced.


2021 ◽  
Vol 7 (5) ◽  
pp. 2111-2126
Author(s):  
Yang Zhou ◽  
Cuimei Li

There is a problem of low accuracy in the analysis of the vibration of the numerical solution of the nonlinear operator equation. In this work, the vibration analysis equation is constructed by the step-by-step search method, and the vibration quadrant of the equation is divided by the dichotomy method. The vibration spectrum is determined by the iteration method, and the vibration analysis model of the numerical solution of the nonlinear operator equation is constructed. The vibration analysis of the numerical solution of the nonlinear operator equation is completed based on the solution of the model and the numerical calculation and display of the step-by-step Fourier. The experimental results show that the proposed method has higher accuracy than the traditional vibration analysis method, which meets the requirements of the vibration analysis of the numerical solution of nonlinear operator equation.


Sign in / Sign up

Export Citation Format

Share Document