Substructure Coupling of a Machine Tool in Arbitrary Axis Positions Considering Local Linear Damping Models

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Thomas Semm ◽  
Michael B. Nierlich ◽  
Michael F. Zaeh
Keyword(s):  
Finite Element ◽  
Machine Tool ◽  
Dynamic Behavior ◽  
Element Model ◽  
Damping Behavior ◽  
Linear Damping ◽  
Virtual Prototypes ◽  
Damping Effects ◽  
Stiffness And Damping ◽  
Arbitrary Axis

Virtual prototypes, e.g., finite element models, are commonly used to reduce the development times of a new machine tool generation. However, the accuracy of these models is often limited by their representation of damping effects and the possibility to efficiently simulate the dynamic behavior in different axis positions. This paper shows the changing local damping distribution within a single-axis machine tool configuration for different axis positions. Based on this investigation, an approach to accurately model the position-dependent dynamics, while keeping the calculation times small, is presented. The virtual model of the machine is divided in several substructures, which consider the local damping behavior of each dissipation source. The reduced mass, stiffness, and damping matrices are coupled in the desired machine position by using multipoint constraints, which are generated at the desired machine position after the reduction of the substructures. Four different approaches to apply multipoint constraints on reduced substructures are compared, followed by an investigation of their influencing parameters. The most promising approach is compared with a model without local damping representation as well as a model without substructuring. By considering the local damping effects within the finite element model and coupling the reduced models of each component in arbitrary axis positions, an efficient analysis and optimization of the dynamic behavior of a machine tool over the whole workspace can be conducted.

scholarly journals Validation of a Coupled Simulation for Machine Tool Dynamics Using a Linear Drive Actuator

2020 ◽  
Vol 5 (1) ◽  
pp. 1
Author(s):  
Michael Wiesauer ◽  
Christoph Habersohn ◽  
Friedrich Bleicher
Keyword(s):  
Machine Tool ◽  
Frequency Domain ◽  
Dynamic Behavior ◽  
Dynamic Testing ◽  
Element Model ◽  
Coupled Simulation ◽  
Friction Behavior ◽  
Drive Control ◽  
Dynamic Damping ◽  
Damping Effects

In order to ensure high productivity capabilities of machine tools at a low cost but at increased geometric accuracy, modeling of their static and dynamic behavior is a crucial task in structure optimization. The drive control and the frictional forces acting in feed axes significantly determine the machine’s response in the frequency domain. The aim of this study was the accurate modeling and the experimental investigation of dynamic damping effects using a machine tool test rig with three-axis kinematics. For this purpose, an order-reduced finite element model of the mechanical structure was coupled with models of the drive control and of the non-linear friction behavior. In order to validate the individual models, a new actuator system based on a tubular linear drive was used for frequency response measurements during uniaxial carriage movements. A comparison of the dynamic measurements with the simulation results revealed a good match of amplitudes in the frequency domain by considering dynamic damping. Accordingly, the overall dynamic behavior of machine tool structures can be predicted and thus optimized by a coupled simulation at higher level of detail and by considering the damping effects of friction. Dynamic testing with the newly designed actuator is a prerequisite for model validation and control drive parameterization.

Updating Rotor-Bearing Finite Element Models

1997 ◽  
Author(s):  
Cristinel Mares ◽  
Cecilia Surace
Keyword(s):  
Finite Element ◽  
Element Model ◽  
Parameters Estimation ◽  
Flexible Rotor ◽  
Estimation Errors ◽  
Rotor Bearing ◽  
Bearing Stiffness ◽  
Measured Frequency Response ◽  
Stiffness And Damping ◽  
The Finite Element Model

Abstract In this paper, the possibility of updating the finite element model of a rotor-bearing system by estimating the bearing stiffness and damping coefficients from a few measured Frequency Response Functions using a Genetic Algorithm is investigated. The issues of identifiability and parameters estimation errors, computational costs and algorithm tuning are addressed. A simulated example of a flexible rotor supported by orthotropic bearings is used for illustrating the method.

Identification of Joint Parameters for a Taper Joint

1989 ◽  
Vol 111 (3) ◽  
pp. 282-287 ◽  
Author(s):  
T. R. Kim ◽  
S. M. Wu ◽  
K. F. Eman
Keyword(s):  
Finite Element ◽  
Experimental Verification ◽  
Joint Stiffness ◽  
Element Model ◽  
Damping Characteristics ◽  
Analysis Technique ◽  
Joint Parameters ◽  
Stiffness And Damping ◽  
Taper Joint ◽  
The Finite Element Model

A new methodology of combining the finite element model of a structure with the results of the experimental modal analysis technique was applied to a tool-holder system with a taper joint to identify its joint stiffness and damping characteristics. The underlying background is briefly introduced followed by an experimental verification of the proposed method.

Dynamic Behavior of String Subjected to Travelling Mass

2019 ◽  
Author(s):  
Shakti P. Jena ◽  
S. Naresh Kumar ◽  
Hemanth Cheedella
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Green’S Function ◽  
Dynamic Behavior ◽  
Green's Function ◽  
Transverse Vibration ◽  
Element Model ◽  
Numerical Approach ◽  
Complete Analysis ◽  
Numerical Example

Abstract The present study is based on the transverse vibration analogy of a string subjected to a travelling mass. The string is considered to be fixed at their both ends. The responses of the string due to the dynamic behavior of the travelling mass are determined using a numerical approach i.e. Green’s function. A Finite Element Model (FEM) has been developed to authenticate the numerical approach. For the responses analysis of the string, numerical example has been illustrated to study the behavior of the string due to the travelling mass and to check the convergence of the two proposed analogies (Green’s function and FEM). The complete analysis has been performed at constant travelling speed and different masses. The two approaches converge well and the Green’s function methodology found to be suitable one.

Identification of Dynamic Rates of Elastomeric Vibration Isolators in Automotive Vehicles

2004 ◽  
Author(s):  
Donald J. Nefske ◽  
Shung H. (Sue) Sung ◽  
Douglas A. Feldmaier
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Dynamic Stiffness ◽  
Element Model ◽  
Interior Noise ◽  
Rear Suspension ◽  
Model Comparisons ◽  
Vibration Isolators ◽  
Vehicle System ◽  
Stiffness And Damping

Dynamic stiffness and damping rates of elastomeric vibration isolators used in automotive vehicles are identified from static isolator tests and the use of an isolator finite element model. Comparisons are made of the predicted versus measured dynamic stiffness and damping rates from 0 to 300 Hz of a rear suspension isolator to validate the technique. The identified dynamic rates of the elastomeric isolators of a representative vehicle are then input to the vehicle system finite-element model to compare the predicted versus measured vehicle vibration and interior noise response for laboratory shaker excitation.

Finite Element Analysis for Static Behaviour of the CNC Turning Machine Spindle

2014 ◽  
Vol 555 ◽  
pp. 555-560 ◽  
Author(s):  
Doru Bardac ◽  
Constantin Dogariu
Keyword(s):  
Finite Element ◽  
Machine Tool ◽  
High Speed ◽  
High Performance ◽  
Element Model ◽  
Design Activity ◽  
Element Analysis ◽  
Spindle System ◽  
Machine Spindle ◽  
Main Spindle

This paper presents a method to investigate the characteristics of a turning high-speed spindle system. The geometric quality of high-precision parts is highly dependent on the performance of the entire machining system,especially by the main spindle behaviour. The machine tool main spindle units is focused on direct driven spindle units for high-speed and high performance cutting. This paper analyzes the static behavior for a turning machine spindle and presents some activities to improve the CAD model for such complex systems. The proposed models take into account the spindle with the detailed bearing system. The analysis was performed during the design activity and was based on Finite Elements Method. Starting from the 3D designed model, using FEM done by means of ANSYS analysis the structure stiffness was evaluated and, by consequence, the influence on the machine tool precision. The aim of this paper is to develop a finite element model of the machine spindle system and to use this method for design optimization. The 3D model was designed using the SolidWorks CAD software. The static analysis was completed by modal, harmonic response and thermal analysis, but their results will be presented in other papers.

Structural investigation of steel-reinforced epoxy granite machine tool column by finite element analysis

2019 ◽  
Vol 233 (11) ◽  
pp. 2267-2279 ◽  
Author(s):  
Prabhu Raja Venugopal ◽  
M Kalayarasan ◽  
PR Thyla ◽  
PV Mohanram ◽  
Mahendrakumar Nataraj ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cast Iron ◽  
Machine Tool ◽  
Dynamic Characteristics ◽  
Element Model ◽  
Static Stiffness ◽  
Element Analysis ◽  
Static And Dynamic Characteristics ◽  
Machining Center

Higher damping with higher static stiffness is essential for improving the static and dynamic characteristics of machine tool structures. The structural vibration in conventional machine tools, which are generally made up of cast iron and cast steel, may lead to poor surface finish and the dimensional inaccuracy in the machined products. It leads to the investigation of alternative machine tool structural materials such as concrete, polymer concrete, and epoxy granite. Although epoxy granite has a better damping capacity, its structural stiffness (Young's modulus) is one-third as compared to cast iron. Therefore, the present work represents optimization of the structural design of the vertical machining center column by introducing various designs of steel reinforcement in the epoxy granite structure to improve its static and dynamic characteristics using experimental and numerical approaches. A finite element model of the existing cast iron vertical machining center column has been developed and validated against the experimental data obtained using modal analysis. Furthermore, finite element models for various epoxy granite column designs have been developed and compared with the static and dynamic characteristics of cast iron column. A total of nine design configurations for epoxy granite column with steel reinforcement are evolved and numerical investigations are carried out by finite element analysis. The proposed final configuration with standard steel sections has been modeled using finite element analysis for an equivalent static stiffness and natural frequencies of about 12–20% higher than cast iron structure. Therefore, the proposed finite element model of epoxy-granite-made vertical machining center column can be used as a viable alternative for the existing column in order to achieve higher structural damping, equivalent or higher static stiffness and, easy and environmental-friendly manufacturing process.

scholarly journals A Numerical Method to Model Non-linear Damping Behaviour of Martensitic Shape Memory Alloys

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2178 ◽  
Author(s):  
Pouya Haghdoust ◽  
Antonietta Lo Conte ◽  
Simone Cinquemani ◽  
Nora Lecis
Keyword(s):  
Finite Element ◽  
Shape Memory Alloys ◽  
Shape Memory ◽  
Hysteresis Loops ◽  
Element Model ◽  
Thin Layers ◽  
Hybridization Technique ◽  
Free Decay ◽  
Non Linear ◽  
Linear Damping

This article investigates the efficiency of hybridizing composites with thin layers of martensitic shape memory alloys for improvement of damping. The non-linear damping behaviour of martensitic shape memory alloys is simulated using a modified version of Masing’s rules. The model was implemented in a user subroutine of a finite element code, and validated by a numerical simulation of experimental hysteresis loops at different maximum strain amplitudes. The experimental free decay of hybridized glass fiber reinforced polymer beams was simulated using the finite element model, including the validated model of the investigated materials. The amplitude-dependent damping of the hybrid beams in free decay was reproduced successfully in the numerical analysis and it was proven that the hybridization technique is efficient for improvement of damping.

Static and dynamic behavior of steel-reinforced epoxy granite CNC lathe bed using finite element analysis

2020 ◽  
Vol 234 (4) ◽  
pp. 595-609
Author(s):  
Shanmugam Chinnuraj ◽  
PR Thyla ◽  
S Elango ◽  
Prabhu Raja Venugopal ◽  
PV Mohanram ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cast Iron ◽  
Machine Tool ◽  
Dynamic Characteristics ◽  
Torsional Rigidity ◽  
Element Model ◽  
Element Analysis ◽  
Cnc Lathe ◽  
Machine Tool Structures

Machine tools are used to manufacture components with desired size, shape, and surface finish. The accuracy of machining is influenced by stiffness, structural damping, and long-term dimensional stability of the machine tool structures. Components machined using such machines exhibit more dimensional variations because of the excessive vibration during machining at higher speeds. Compared to conventional materials like cast iron, stone-based polymer composites such as epoxy granite have been found to provide improved damping characteristics, by seven to ten folds, due to which they are being considered for machine tool structures as alternate materials. The stiffness of structures made of epoxy granite can be enhanced by reinforcing with structural steel. The current work highlights the design and analysis of different steel reinforcements in the lathe bed made of the epoxy granite composite to achieve equivalent stiffness to that of cast iron bed for improved static and dynamic performances of the CNC lathe. A finite element model of the existing the cast iron bed was developed to evaluate the static (torsional rigidity) and dynamic characteristics (natural frequency) and the results were validated using the experimental results. Then finite element models of five different steel reinforcement designs of the epoxy granite bed were developed, and their static and dynamic behaviors were compared with the cast iron bed through numerical simulation using finite element analysis. The proposed design (Design-5) of the epoxy granite bed is found to have an improvement in dynamic characteristics by 4–10% with improved stiffness and offers a mass reduction of 22% compared to the cast iron bed, hence it can be used for the manufacture of the CNC lathe bed and other machine tool structures for enhanced performance.

Sign in / Sign up

Export Citation Format

Share Document