Experimental Study of Outflow Effects in a Rotating Turbulated Channel

2021 ◽  
pp. 1-24
Author(s):  
Bo-lun Zhang ◽  
Hui Ren Zhu ◽  
Cun Liang Liu ◽  
Chun-yi Yao
Keyword(s):  
Nusselt Number ◽  
Turbine Blade ◽  
Rotation Number ◽  
Mass Flow ◽  
Cooling System ◽  
Pressure Coefficient ◽  
Static Condition ◽  
High Mass ◽  
Internal Cooling ◽  
Reduced Pressure

Abstract The three-pass turbulated serpentine channel has many applications in internal turbine blade systems. However, the studies on the effects of the outflow ratio are lacking, which decreases the thermal analysis accuracy in such a model. To fill this gap, outflow-ratio experiments are conducted on the Nusselt number distributions of a three-pass turbulated channel. The current experimental results can guide and optimize the turbine blade internal cooling system. The results show with the mass flow of the lateral outlet increasing, the low heat transfer region on the lateral-outflow-passage gradually expands. Increasing the mass flow of the lateral outlet heightens the spanwise-averaged-Nusselt-number of the lateral-outflow-passage, especially under the static condition. In the lateral-outflow-passage, the rotation significantly improves the Nusselt number uniformity, particularly at the high mass-flow-rate of the lateral holes; the rotation shows slight effects on the spanwise-averaged-Nusselt-number of the lateral-outflow-passage at low rotation-numbers, whereas, the profound influence is observed for the spanwise-averaged-Nusselt-number under high rotation-number condition. The rotation can profoundly increase the pressure coefficient leading to a reduced pressure loss with the rotation-number increasing from 0.03 to 0.06.

Heat Transfer Implications of Acoustic Resonances in HP Turbine Blade Internal Cooling Channels

2015 ◽  
Author(s):  
C. Selcan ◽  
B. Cukurel ◽  
J. Shashank
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Cooling System ◽  
Resonance Condition ◽  
Order Approximation ◽  
Acoustic Resonance ◽  
Mode Shapes ◽  
Internal Cooling ◽  
The Impact ◽  
Standing Sound

In an attempt to investigate the acoustic resonance effect of serpentine passages on internal convection heat transfer, the present work examines a typical high pressure turbine blade internal cooling system, based on the geometry of the NASA E3 engine. In order to identify the associated dominant acoustic characteristics, a numerical FEM simulation (two-step frequency domain analysis) is conducted to solve the Helmholtz equation with and without source terms. Mode shapes of the relevant identified eigenfrequencies (in the 0–20kHz range) are studied with respect to induced standing sound wave patterns and the local node/antinode distributions. It is observed that despite the complexity of engine geometries, as a first order approximation, the predominant resonance behavior can be modeled by a same-ended straight duct. Therefore, capturing the physics observed in a generic geometry, the heat transfer ramifications are experimentally investigated in a scaled wind tunnel facility at a representative resonance condition. Focusing on the straight cooling channel’s longitudinal eigenmode in the presence of an isolated rib element, the impact of standing sound waves on convective heat transfer and aerodynamic losses are demonstrated by liquid crystal thermometry, local static pressure and sound level measurements. The findings indicate a pronounced heat transfer influence in the rib wake separation region, without a higher pressure drop penalty. This highlights the potential of modulating the aero-thermal performance of the system via acoustic resonance mode excitations.

Heat Transfer, Fluid Flow, and Pressure Measurements Inside a Rotating Two-Pass Duct With Detached 90-Deg Ribs

2003 ◽  
Vol 125 (3) ◽  
pp. 565-574 ◽  
Author(s):  
Tong-Miin Liou ◽  
Meng-Yu Chen ◽  
Yu-Ming Wang
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Friction Factor ◽  
Rotation Number ◽  
Pressure Coefficient ◽  
Heat Transfer Fluid ◽  
Laser Doppler Velocimeter ◽  
Height Ratio ◽  
Mean Velocity ◽  
Transfer Velocity

Transient thermochromic liquid crystal thermography, a laser-Doppler velocimeter, and pressure transducers have been used to measure the local heat transfer, velocity, and wall static-pressure distributions, respectively, in a rotating two-pass square duct with 90-deg ribs detached from the leading and trailing walls. The ribs were square in cross-section and their detached-distance/height ratio was 0.38. The rib-height/duct-height ratio and the pitch/rib-height ratio were 0.136 and 10, respectively. The duct Reynolds number was 1×104 and rotation number ranged from 0 to 0.2. Results are compared with attached rib cases in terms of regional averaged Nusselt number, transverse mean velocity component, pressure coefficient distributions and variation of friction factor with rotation number. The competition between convection effect of the wall jet and downwash effect of the rib-top separated shear layer on the heat transfer augmentation is addressed in detail. Discussion on local Nusselt number distribution, mean velocity components, and turbulent kinetic energy is included. Simple expressions are obtained to correlate friction factor with rotation number. Rib detachment is found to enhance heat transfer on the leading wall of the first outward pass and on the trailing wall of the second inward pass over as compared to the attached rib case. The trend is reversed on the other two walls. Nevertheless, detached ribs create more uniform heat transfer distributions on the leading and trailing walls than attached ribs.

CFD Simulation of Passive Containment Cooling System in Hot Leg SB-LOCA for 1000MW PWR

2017 ◽  
Author(s):  
Jingya Li ◽  
Xiaoying Zhang
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Cfd Simulation ◽  
Driving Forces ◽  
Cooling System ◽  
Large Mass ◽  
Internal Cooling ◽  
Vapor Injection ◽  
The Difference

The passive cooling system (PCCS) for reactor containment is a security system that can be used to cool the atmosphere and reduce pressure inside of containment in case of temperature and pressure increase caused by vapor injection, which requires no external power because it works only with natural forces. However, as the driving forces from natural physical phenomena are of low amplitude, uncertainties and instabilities in the physical process can cause failure of the system. This article aims to establish a CFD simulation model for the Passive Containment Cooling System of 1000MW PWR using Code_Saturne and FLUENT software. The comparison of 4 different models based respectively on mixture model, COPAIN test, Uchida correlation and Chilton-Colburn analogy which simulate the condensing effect and the improvement of source code are based on a 3D simulation of PCCS system. To simulate the thermal-hydraulic condition in the containment after LOCA accident caused by a double-ended main pipe rupture, a high temperature vapor with the given mass flow rate are supposed to be the source of energy and mass into containment. Meanwhile the surface of three condensing island applies the wall condensation model. The simulation results show similar transient process obtained with the 4 models, while the difference between the transient simulation and the steady-state analysis of three models is less than 3%. The large mass flow rate of water loss status inside the containment cause a high flow rate of vapor which could be uniformly mixed with air in a short time. For the self-condensing efficiency of 3 groups of PCCS system, the non-centrosymmetric injection position resulting that the condensing efficiency is slightly higher for the two heat exchanger groups nearby. During the first 2400s of simulation time, more than 75.69% of the vapor is condensed, indicating that for the occurrence of condensation at the wall mainly driven by natural convection, the effect of thermodynamic siphon could improve the flow of gas mixture inside the tubes when the velocity of mixture is not large enough, so that the vapor could smoothly enter the tube and reach the internal cooling surface then to be condensed. Besides, PCCS ensure the containment internal pressure maintained below 2 bar and the temperature maintained below 380K during 3600s.

Jet Impingement Cooling System on the Pressure Side of Turbine Blade

2014 ◽  
Vol 695 ◽  
pp. 503-507
Author(s):  
Mohamad Nor Musa ◽  
Mohamed Izhar Mohamed Khalid
Keyword(s):  
Reynolds Number ◽  
Nusselt Number ◽  
Turbine Blade ◽  
Nozzle Exit ◽  
Cooling System ◽  
Jet Impingement ◽  
Pressure Side ◽  
Cooling Effectiveness ◽  
Impingement Cooling ◽  
Surface Distance

This study is to investigate the effectiveness of jet impingement cooling system on the turbine blade pressure side. The objective of this study is to determine the mass blowing rate referred to Reynolds number and the nozzle exit to surface distance which will produce the highest cooling effectiveness which will be shown as Nusselt number. A model of CF6-50 blade is made from mild steel and an experiment to study the jet impingement cooling effectiveness on the pressure side of turbine blade is conducted. The parameters that are included in the experiment are the Reynolds number, Re = 646, 1322, 1970 and 2637; and nozzle exit to surface distance, s/d = 4.0 cm, 8.0 cm and 12.0 cm. The results obtained are calculated and graphs for each experiment are made. The result shows that the jet impingement cooling effectiveness are the highest at where the nozzle is pointed and the cooling effectiveness decreases as it travels further away on the blade. The theory of jet impingement cooling is presented and the several factors that affect jet impingement cooling are also discussed.

Effect of Rotation on a Gas Turbine Blade Internal Cooling System: Numerical Investigation

2016 ◽  
Author(s):  
E. Burberi ◽  
D. Massini ◽  
L. Cocchi ◽  
L. Mazzei ◽  
A. Andreini ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Flow Field ◽  
Transfer Coefficient ◽  
Numerical Investigation ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Cooling System ◽  
Leading Edge ◽  
Internal Cooling

Increasing turbine inlet temperature is one of the main strategies used to accomplish the demands of increased performance of modern gas turbines. As a consequence, optimization of the cooling system is of paramount importance in gas turbine development. Leading edge represents a critical part of cooled nozzles and blades, given the presence of the hot gases stagnation point and the unfavourable geometry for cooling. This paper reports the results of a numerical investigation aimed at assessing the rotation effects on the heat transfer distribution in a realistic leading edge internal cooling system of a high pressure gas turbine blade. The numerical investigation was carried out in order to support and to allow an in-depth understanding of the results obtained in a parallel experimental campaign. The model is composed of a trapezoidal feeding channel which provides air to the cold bridge system by means of three large racetrack-shaped holes, generating coolant impingement on the internal concave leading edge surface, whereas four big fins assure the jets confinement. Air is then extracted through 4 rows of 6 holes reproducing the external cooling system composed of shower-head and film cooling holes. Experiments were performed in static and rotating conditions replicating the typical range of jet Reynolds number (Rej) from 10000 to 40000 and Rotation number (Roj) up to 0.05, for three crossflow cases representative of the working condition that can be found at blade tip, midspan and hub, respectively. Experimental results in terms of flow field measurements on several internal planes and heat transfer coefficient on the LE internal surface have been performed on two analogous experimental campaigns at University of Udine and University of Florence respectively. Hybrid RANS-LES models were used for the simulations, such as Scale Adaptive Simulation (SAS) and Detached Eddy Simulation (DES), given their ability to resolve the complex flow field associated with jet impingement. Numerical flow field results are reported in terms of both jet velocity profiles and 2D vector plots on symmetry and transversal internal planes, while the heat transfer coefficient distributions are presented as detailed 2D maps together with radial and tangential averaged Nusselt number profiles. A fairly good agreement with experimental measurements is observed, which represent a validation of the adopted computational model. As a consequence, the computed aerodynamic and thermal fields also allow an in-depth interpretation of the experimental results.

Numerical Investigation on the Modified Bend Geometry of a Rotating Multipass Internal Cooling Passage in a Gas Turbine Blade

2018 ◽  
Vol 10 (6) ◽  
Author(s):  
Naris Pattanaprates ◽  
Ekachai Juntasaro ◽  
Varangrat Juntasaro
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Internal Cooling ◽  
Gas Turbine Blade ◽  
Reduced Pressure ◽  
Improve Heat Transfer ◽  
Cooling Passage ◽  
Internal Cooling Passage

Abstract The present work is aimed to investigate whether the modification to the bend geometry of a multipass internal cooling passage in a gas turbine blade can enhance heat transfer and reduce pressure drop. The two-pass channel and the four-pass channel are modified at the bend from the U shape to the bulb and bow shape. The first objective of the work is to investigate whether the modified design will still improve heat transfer with reduced pressure drop in a four-pass channel as in the case of a two-pass channel. It is found out that, unlike the two-pass channel, the heat transfer is not improved but the pressure drop is still reduced for the four-pass channel. The second objective is to investigate the rotating effect on heat transfer and pressure drop in the cases of two-pass and four-pass channels for both original and modified designs. It is found out that heat transfer is improved with reduced pressure drop for all cases. However, the modified design results in the less improvement on heat transfer and lower reduced pressure drop as the rotation number increases. It can be concluded from the present work that the modification can solve the problem of pressure drop without causing the degradation of heat transfer for all cases. The two-pass channel with modified bend results in the highest heat transfer and the lowest pressure drop for rotating cases.

Detailed Heat Transfer Coefficient Measurements on a Scaled Realistic Turbine Blade Internal Cooling System

2019 ◽  
Vol 12 (3) ◽  
Author(s):  
Chao-Cheng Shiau ◽  
Andrew F. Chen ◽  
Je-Chin Han ◽  
Robert Krewinkel
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Cooling System ◽  
Plastic Material ◽  
Local Heat Transfer ◽  
Transfer Characteristic ◽  
Internal Cooling ◽  
Thermochromic Liquid Crystal ◽  
Transfer Coefficients ◽  
Trailing Edge

Abstract A realistic internal cooling system of a turbine blade includes both ribs and pin-fins inside the passages to enhance the heat transfer. However, the majority studies in the open literature assessing the heat transfer characteristics on a simplified cooling model by examining ribbed-roughen passages and pin-finned passage separately. This work presents the high-resolution heat transfer coefficients of a scaled realistic turbine blade internal cooling design. The cooling system, using a 3D-printed plastic material, consists of an S-shaped inlet, four serpentine passages (three U-bends) of variable aspect ratio, and the trailing edge ejection. Angled ribs are implemented inside the passages and the elongated fins and pins are used near the trailing edge. Two dust holes are realized on the blade tip, the injections are individually controlled to reflect the realistic coolant flowrate variation inside the entire internal cooling system. The tests are conducted at two Reynolds number, 45,000 and 60,000 based on the hydraulic diameter of the inlet passage. Transient heat transfer technique using thermochromic liquid crystal is applied to obtain the detailed heat transfer characteristic inside the cooling channel. The local and averaged Nusselt numbers are also compared with the correlations in the open literature. This paper provides gas turbine designers the difference of local heat transfer distributions between the realistic and simplified internal cooling designs.

Investigations on Nusselt Number Enhancement in Ribbed Rectangular Turbine Blade Cooling Channels of Different Aspect Ratios and Rotation Numbers

2013 ◽  
Author(s):  
Behnam Nouri ◽  
Knut Lehmann ◽  
Arnold Kühhorn
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Aspect Ratio ◽  
Turbine Blade ◽  
High Heat ◽  
Internal Cooling ◽  
Cooling Channels ◽  
Aspect Ratios ◽  
Number Distribution ◽  
Nusselt Number Distribution

In the drive for higher cycle efficiencies in gas turbine engines, turbine blades are seeing an increasingly high heat load. This in turn demands improvements in the internal cooling system and a better understanding of both the level and distribution of the internal heat-transfer. A typical approach to enhance the internal cooling of the turbine blade is by casting angled ‘low blockage’ ribs on the walls of the cooling channels. The objective of the present paper is to determine the detailed Nusselt number distribution in rectangular internal channels with ribs. This knowledge can be used to guide the overall design e.g. to achieve high levels of heat-transfer where required. The effects of rotation as well as the interaction effects of the position and direction of ribs on opposite walls of the cooling channel have been investigated. Numerical calculations have been carried out using the commercial CFD code Fluent to investigate the local Nusselt number enhancement factor in rectangular ducts of different aspect ratios (0.5, 1 and 2) which have 45° or 90° angled ribs located on two opposite walls. This has been studied for different Rotation number Ro (0–0.45) and with a Reynolds number >30000. The first series of studies has been carried out with the same experimental setup as by Han [1]. The geometry was slightly changed to avoid the effect of high heat transfer at the entry. This study identifies important vortical structures, which are dependent on the direction and the position of the ribs. This has a profound effect on the distribution of heat-transfer within the passage. It is shown that the two smooth walls of the duct have different average Nusselt number ratio Nu/NuFD enhancement depending on the rib angle. In addition, based on numerical investigations, simple correlations have been developed for the rotational influence of the internal Nusselt number distribution. A major finding is that the effect of rotation is dominant for low aspect ratio channels and the local enhancement due to the rib position and angle is more dominant for high aspect ratio channels.

Heat Transfer, Fluid Flow, and Pressure Measurements Inside a Rotating Two-Pass Duct With Detached 90° Ribs

2002 ◽  
Author(s):  
Tong-Miin Liou ◽  
Meng-Yu Chen ◽  
Yu-Ming Wang
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Friction Factor ◽  
Rotation Number ◽  
Pressure Coefficient ◽  
Heat Transfer Fluid ◽  
Laser Doppler Velocimeter ◽  
Height Ratio ◽  
Mean Velocity ◽  
Transfer Velocity

Transient thermochromic liquid crystal thermography, a laser-Doppler velocimeter, and pressure transducers have been used to measure the local heat transfer, velocity, and wall static-pressure distributions, respectively, in a rotating two-pass square duct with 90° ribs detached from the leading and trailing walls. The ribs were square in cross-section and their detached-distance/height ratio was 0.38. The rib-height/duct-height ratio and the pitch/rib-height ratio were 0.136 and 10, respectively. The duct Reynolds number was 1×104 and rotation number ranged from 0 to 0.2. Results are compared with attached rib cases in terms of regional averaged Nusselt number, transverse mean velocity component, pressure coefficient distributions and variation of friction factor with rotation number. The competition between convection effect of the wall jet and downwash effect of the rib-top separated shear layer on the heat transfer augmentation is addressed in detail. Discussion on local Nusselt number distribution, mean velocity components, and turbulent kinetic energy is included. Simple expressions are obtained to correlate friction factor with rotation number. Rib detachment is found to enhance heat transfer on the leading wall of the first outward pass and on the trailing wall of the second inward pass over as compared to the attached rib case. The trend is reversed on the other two walls. Nevertheless, detached ribs create more uniform heat transfer distributions on the leading and trailing walls than attached ribs.

scholarly journals Effect of Rotation Number on Heat Transfer Characteristics of a Row of Impinging Jets in Confined Channel

2020 ◽  
Vol 77 (1) ◽  
pp. 161-171
Author(s):  
Thantup Nontula ◽  
Natthaporn Kaewchoothong ◽  
Wacharin Kaew-apichai ◽  
Chayut Nuntadusit
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Rotation Number ◽  
Turbine Blades ◽  
Jet Impingement ◽  
Impinging Jets ◽  
Internal Cooling ◽  
Heat Transfer Characteristics ◽  
Transfer Characteristics ◽  
Impingement Surface

Jet impingement has been applied for internal cooling in gas turbine blades. In this study, heat transfer characteristics of impinging jets from a row of circular orifices were investigated inside a flow channel with rotations. The Reynolds number (Re) based on the jet mean velocity was fixed at 6,700. Whereas, the rotation number (Ro) of a channel was varied from 0 to 0.0099. The jet-to-impingement distance ratio (L/Dj) and jet pitch ratio (P/Dj) were respective 2 and 4, Dj is a jet diameter of 5 mm. The thermochromic liquid crystals (TLCs) technique was used to measure the heat transfer coefficient distributions on an impingement surface. The results show that heat transfer enhancement on a jet impingement surface depended on the effects of crossflow and Coriolis force. The local Nusselt number at X/Dj?20 on the leading side (LS) was higher than on the trailing side (TS) while heat transfer on the LS at 20?X/Dj?40 gained the lowest, compared to on the TS. The average Nusselt number ratios ( ) on the TS at Ro = 0.0049 gave higher than on the LS of around 2.17%. On the other hand, the on the TS at Ro = 0.0099 was less than the LS of about 0.08%.

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