scholarly journals Development of a Ceramic Heat Exchanger for a Closed-Cycle Gas Turbine Engine

1979 ◽  
Author(s):  
M. G. Coombs

This paper describes the development of a silicon carbide heat exchanger for the CCPS-40-1 closed-cycle gas turbine engine. This effort was part of a program to explore the use of closed-cycle power systems for utilities. The program consists of heat exchanger design, the development of a design approach for large ceramic components, the establishment of a material data base, and the development of the required fabrication technology. Small-scale ceramic heat exchangers were operated at material temperatures up to 2300 F.

2021 ◽  
pp. 5-16
Author(s):  
Yu.М. Temis ◽  
A.V. Solovjeva ◽  
Yu.N. Zhurenkov ◽  
A.N. Startsev ◽  
M.Yu. Temis ◽  
...  

2020 ◽  
Vol 19 (4) ◽  
pp. 43-57
Author(s):  
H. H. Omar ◽  
V. S. Kuz'michev ◽  
A. O. Zagrebelnyi ◽  
V. A. Grigoriev

Recent studies related to fuel economy in air transport conducted in our country and abroad show that the use of recuperative heat exchangers in aviation gas turbine engines can significantly, by up to 20...30%, reduce fuel consumption. Until recently, the use of cycles with heat recovery in aircraft gas turbine engines was restrained by a significant increase in the mass of the power plant due to the installation of a heat exchanger. Currently, there is a technological opportunity to create compact, light, high-efficiency heat exchangers for use on aircraft without compromising their performance. An important target in the design of engines with heat recovery is to select the parameters of the working process that provide maximum efficiency of the aircraft system. The article focused on setting of the optimization problem and the choice of rational parameters of the thermodynamic cycle parameters of a gas turbine engine with a recuperative heat exchanger. On the basis of the developed method of multi-criteria optimization the optimization of thermodynamic cycle parameters of a helicopter gas turbine engine with a ANSAT recuperative heat exchanger was carried out by means of numerical simulations according to such criteria as the total weight of the engine and fuel required for the flight, the specific fuel consumption of the aircraft for a ton- kilometer of the payload. The results of the optimization are presented in the article. The calculation of engine efficiency indicators was carried out on the basis of modeling the flight cycle of the helicopter, taking into account its aerodynamic characteristics. The developed mathematical model for calculating the mass of a compact heat exchanger, designed to solve optimization problems at the stage of conceptual design of the engine and simulation of the transport helicopter flight cycle is presented. The developed methods and models are implemented in the ASTRA program. It is shown that optimal parameters of the working process of a gas turbine engine with a free turbine and a recuperative heat exchanger depend significantly on the heat exchanger effectiveness. The possibility of increasing the efficiency of the engine due to heat regeneration is also shown.


1974 ◽  
Author(s):  
J. A. Ritchie ◽  
P. A. Phillips ◽  
M. C. S. Barnard

This paper describes the application of the ceramic regenerator to the British Leyland truck gas turbine. Aspects of mounting, driving and sealing the heat exchanger disk are covered with particular reference to the single disk version of the 2S/350/R engine.


Author(s):  
Colin F. McDonald

This paper has been written exactly 50 years after the first disclosure of a closed-cycle gas turbine concept with a simplistic uranium heater. Clearly, this plant was ahead of its time in terms of technology readiness, and the closed-cycle gas turbine was initially deployed in a cogeneration mode burning dirty fuels (e.g., coal, furnace gases). In the 1950s through the mid 1980s about 20 of these plants operated providing electrical power and district heating for European cities. The basic concept of a nuclear gas turbine plant was demonstrated in the USA on a small scale in 1961 with a mobile closed-cycle nitrogen gas turbine [330 KW(e)] coupled with a nuclear reactor. In the last three decades, closed-cycle gas turbine research and development, particularly in the U.S. has focused on space power systems, but today the utility size gas turbine-modular helium reactor (GT-MHR) is on the verge of being realized. The theme of this paper traces the half century of closed-cycle gas turbine evolution, and discusses the recent enabling technologies (e.g., magnetic bearings, compact recuperator) that now make the GT-MHR close to realization. The author would like to dedicate this paper to the late Professor Curt Keller who in 1935 filed the first closed-cycle gas turbine patent in Switzerland, and who exactly 50 years ago, first described a power plant involving the coupling of a helium gas turbine with a uranium heater.


2004 ◽  
Vol 126 (3) ◽  
pp. 434-444 ◽  
Author(s):  
Christophe Marques ◽  
Kevin W. Kelly

Nickel micro pin fin heat exchangers can be electroplated directly onto planar or non-planar metal surfaces using a derivative of the LIGA micromachining process. These heat exchangers offer the potential to more effectively control the temperature of surfaces in high heat flux applications. Of particular interest is the temperature control of gas turbine engine components. The components in the gas turbine engine that require efficient, improved cooling schemes include the gas turbine blades, the stator vanes, the turbine disk, and the combustor liner. Efficient heating of component surfaces may also be required (i.e., surfaces near the compressor inlet to prevent deicing). In all cases, correlations providing the Nusselt number and the friction factor are needed for such micro pin fin heat exchangers. Heat transfer and pressure loss experimental results are reported for a flat parallel plate pin fin micro heat exchanger with a staggered pin fin array, with height-to-diameter ratios of 1.0, with spacing-to-diameter ratios of 2.5 and for Reynolds numbers (based on the hydraulic diameter of the channel) from 4000 to 20,000. The results are compared to studies of larger scale, but geometrically similar, pin fin heat exchangers. To motivate further research, an analytic model is described which uses the empirical results from the pin fin heat exchanger experiments to predict a cooling effectiveness exceeding 0.82 in a gas turbine blade cooling application. As a final point, the feasibility of fabricating a relatively complex micro heat exchanger on a simple airfoil (a cylinder) is demonstrated.


1973 ◽  
Vol 95 (3) ◽  
pp. 191-198 ◽  
Author(s):  
D. J. White ◽  
P. B. Roberts ◽  
W. A. Compton

In recent years automotive engine emissions have become subject to stringent Federal legislation. The most severe of these regulations pertains to the 1976 Emission Standards as defined by the Advanced Automotive Power Systems (AAPS) Division of the Environmental Protection Agency (EPA). A unique combustor concept has been developed by Solar which has demonstrated the feasibility of meeting these emission requirements. The integrated emissions of a typical regenerative gas turbine engine employing this combustor type were each below one half of the levels specified by the Federal 1976 Standards, when tested over a simulated federal driving cycle. The success of the feasibility tests for this combustor concept has lead to more fundamental studies and the planned development of a prototype combustor for demonstration on the EPA-AAPS baseline gas turbine engine. The prototype combustor for the baseline engine is described together with its variable area port mechanisms, which has been demonstrated as necessary for emission control.


Author(s):  
Carlos J. Mendez ◽  
Ramkumar N. Parthasarathy ◽  
Subramanyam R. Gollahalli

Alcohols serve as an alternate energy resource to the conventional petroleum-based fuels. The objective of this study was to document the performance and emission characteristics of blends of n-propanol and Jet A fuel in a small-scale gas turbine engine. The experiments were conducted in a 30kW gas turbine engine with a single-stage centrifugal flow compressor, annular combustion chamber and a single-stage axial flow turbine. In addition to neat propanol and Jet A fuel, three blends, with 25%, 50% and 75% of propanol by volume, were used as the fuels. The thrust, thrust-specific fuel consumption, and the concentrations of CO and NOx in the exhaust were measured and compared with those measured with Jet A fuel. The engine was operated at the same throttle settings with all the fuels. The operational range of engine rotational speed was shifted downwards with the addition of propanol due to its lower heating value. The thrust specific fuel consumption increased with the addition of propanol, while the CO emission index increased and NOx emission index decreased.


Author(s):  
Karleine M. Justice ◽  
Jeffrey S. Dalton ◽  
Ian Halliwell ◽  
Stephen Williamson

Recent improvements in technology have enabled the development of models capable of capturing performance interactions in the thermal management of air vehicle systems. Such system level models are required for better understanding of integration constraints and interactions, and are becoming increasingly important because of the need for tighter coupling between the components of thermal management systems. The study described here integrates current engine modeling capabilities with an improved, more comprehensive thermal management simulation. More specifically, the current effort evaluates the heat loads associated with the lubrication system of a gas turbine engine. The underlying engine model represents a mid-size, two-spool, subsonic transport engine. The architecture of the model is adaptable to other two-spool turbine engines and missions. Mobil Avrex S Turbo 256 engine oil is used as the lubrication medium. The model consists of five bearing heat loads. Within the engine flowpath, local temperatures and the appropriate rotational speeds are the only parameters pertinent to the heat load calculations. General assumptions have been made to simplify the representation of the lubrication system. Fuel properties into the heat exchanger are assumed. A gear box attached to the high-speed shaft operates both supply pump and scavenge pump and sends compressed air to the oil reservoir. Once the oil is distributed to the bearings, the scavenge pump collects and sends it through a filter and a fuel/oil heat exchanger before it is remixed with the contents of the reservoir. A MATLAB/Simulink modeling environment provides a general approach that may be applied to the thermal management of any engine. As a result of this approach, the new model serves as a starting point for a flexible architecture that can be modified as more detailed specifications or data are made available. In this paper, results from the simple model are compared to a more comprehensive tribology-based analysis. The results demonstrate its successful application to a typical mission, based on very limited data. In general, these results will allow system designers to conduct preliminary analyses and trade studies of gas turbine engine thermal management systems.


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