Theoretical and Experimental Investigation of KWU’s Most Recent HP/IP Steam Turbine Blade

1983 ◽  
Author(s):  
B.-T. Purcaru ◽  
P.-A. Giess

A new profile has recently been developed at Kraftwerk-Union (KWU), West Germany, to increase the efficiency of todays high pressure (HP) and intermediate pressure (IP) steam turbines. The profile was described using analytical functions. Therefore, the contour could be easily modified until the surface pressure distributions, which were calculated using a singularity method, fit a desired distribution. The experiments for the aerodynamic cascade data and blade surface pressure distributions were performed at the German Aerospace Research Establishment (DFVLR), Institute for Experimental Fluid Dynamics in Goettingen. Computer codes developed at the Institute enabled additional theoretical studies. The codes used in the study included a time-marching method for calculating the 2D-flow field and an integral method for calculating the boundary layer. Both theoretical and experimental results are discussed and compared with efficiency measurements derived from a multistage testrig at KWU.

Author(s):  
Michael Blocher ◽  
Markus May ◽  
Harald Schoenenborn

The influence of the steady state flow solution on the aero-elastic stability behaviour of an annular compressor cascade shall be studied in order to determine sensitivities of the aero-dynamic damping with respect to characteristic flow parameters. In this context two different flow regimes — a subsonic and a transonic case — are subject to the analysis. The pressure distributions, steady as well as unsteady, on the blade surface of the NACA3506 profile are compared to experimental data that has been gained by the Institute of Aeroelasticity of the German Aerospace Center (DLR) during several wind tunnel tests at the annular compressor cascade facility RGP-400 of the Ecole Polytechnique Fe´de´rale de Lausanne (EPFL). Whereas a certain robustness of the unsteady CFD results can be stated for the subsonic flow regime, the transonic regime proves to be very sensitive with respect to the steady state solution.


Author(s):  
Toshinori Watanabe ◽  
Toshihiko Azuma ◽  
Seiji Uzawa ◽  
Takehiro Himeno ◽  
Chihiro Inoue

A fast-response pressure-sensitive paint (PSP) technique was applied to the measurement of unsteady surface pressure of an oscillating cascade blade in a transonic flow. A linear cascade was used, and its central blade was oscillated in a translational manner. The unsteady pressure distributions of the oscillating blade and two stationary neighbors were measured using the fast-response PSP technique, and the unsteady aerodynamic force on the blade was obtained by integrating the data obtained on the pressures. The measurements made with the PSP technique were compared with those obtained by conventional methods for the purpose of validation. From the results, the PSP technique was revealed to be capable of measuring the unsteady surface pressure, which is used for flutter analysis in transonic conditions.


Author(s):  
D. Holst ◽  
B. Church ◽  
F. Wegner ◽  
G. Pechlivanoglou ◽  
C. N. Nayeri ◽  
...  

The wind industry needs reliable and accurate airfoil polars to properly predict wind turbine performance, especially during the initial design phase. Medium- and low-fidelity simulations directly depend on the accuracy of the airfoil data and even more so if, e.g., dynamic effects are modeled. This becomes crucial if the blades of a turbine operate under stalled conditions for a significant part of the turbine's lifetime. In addition, the design process of vertical axis wind turbines needs data across the full range of angles of attack between 0 and 180 deg. Lift, drag, and surface pressure distributions of a NACA 0021 airfoil equipped with surface pressure taps were investigated based on time-resolved pressure measurements. The present study discusses full range static polars and several dynamic sinusoidal pitching configurations covering two Reynolds numbers Re = 140k and 180k, and different incidence ranges: near stall, poststall, and deep stall. Various bistable flow phenomena are discussed based on high frequency measurements revealing large lift-fluctuations in the post and deep stall regime that exceed the maximum lift of the static polars and are not captured by averaged measurements. Detailed surface pressure distributions are discussed to provide further insight into the flow conditions and pressure development during dynamic motion. The experimental data provided within the present paper are dedicated to the scientific community for calibration and reference purposes, which in the future may lead to higher accuracy in performance predictions during the design process of wind turbines.


1994 ◽  
Vol 116 (1) ◽  
pp. 14-22 ◽  
Author(s):  
M. G. Dunn ◽  
J. Kim ◽  
K. C. Civinskas ◽  
R. J. Boyle

Time-averaged Stanton number and surface-pressure distributions are reported for the first-stage vane row and the first-stage blade row of the Rocketdyne Space Shuttle Main Engine two-stage fuel-side turbine. These measurements were made at 10, 50, and 90 percent span on both the pressure and suction surfaces of the component. Stanton-number distributions are also reported for the second-stage vane at 50 percent span. A shock tube is used as a short-duration source of heated and pressurized air to which the turbine is subjected. Platinum thin-film gages are used to obtain the heat-flux measurements and miniature silicone-diaphragm pressure transducers are used to obtain the surface pressure measurements. The first-stage vane Stanton number distributions are compared with predictions obtained using a quasi-three dimensional Navier–Stokes solution and a version of STAN5. This same N–S technique was also used to obtain predictions for the first blade and the second vane.


2003 ◽  
Vol 19 (3) ◽  
pp. 364-373 ◽  
Author(s):  
Susan T. Hudson ◽  
Thomas F. Zoladz ◽  
Daniel J. Dorney

2005 ◽  
Vol 127 (2) ◽  
pp. 185-191 ◽  
Author(s):  
T. Maeda ◽  
E. Ismaili ◽  
H. Kawabuchi ◽  
Y. Kamada

This paper exploits blade surface pressure data acquired by testing a three-bladed upwind turbine operating in the field. Data were collected for a rotor blade at spanwise 0.7R with the rotor disc at zero yaw. Then, for the same blade, surface pressure data were acquired by testing in a wind tunnel. Analyses compared aerodynamic forces and surface pressure distributions under field conditions against analogous baseline data acquired from the wind tunnel data. The results show that aerodynamic performance of the section 70%, for local angle of attack below static stall, is similar for free stream and wind tunnel conditions and resemblances those commonly observed on two-dimensional aerofoils near stall. For post-stall flow, it is presumed that the exhibited differences are attributes of the differences on the Reynolds numbers at which the experiments were conducted.


2021 ◽  
Vol 345 ◽  
pp. 00016
Author(s):  
László Kalmár ◽  
György Hegedűs ◽  
Árpád Fáy ◽  
Norbert Szaszák

This article presents a hydraulic design procedure for axial-flow pump impellers, followed by their manufacturing documentations, all in one easy-to-use software named AXPHD V2.0 (AXial Pump Hydraulic Design) developed by one of the authors (Kalmár). After the user determined pump duty, the software offers input data which may be changed interactively. The hydrodynamic singularity method is used to compute the blade profiles on cylindrical surfaces. If the velocity and pressure distributions are accepted, then the body model of the impeller is produced by AUTODESK INVENTOR PROFESSIONAL 2019. Full manufacturing documentation is prepared including shop-drawings for traditional production, numeric modules for CAM, and files for 3D printing. A photo of an impeller made by 3D printing closes the paper.


1984 ◽  
Vol 21 (6) ◽  
pp. 528-533 ◽  
Author(s):  
Jerry M. Allen ◽  
James L. Pittman

1986 ◽  
Vol 108 (2) ◽  
pp. 285-292 ◽  
Author(s):  
W. Bra¨unling ◽  
F. Lehthaus

In a test facility for rotating annular cascades with three conical test sections of different taper angles (0, 30, 45 deg), experiments are conducted for two geometrically different turbine cascade configurations, a hub section cascade with high deflection and a tip section cascade with low deflection. The evaluation of time-averaged data derived from conventional probe measurements upstream and downstream of the test wheel in the machine-fixed absolute system is based on the assumption of axisymmetric stream surfaces. The cascade characteristics, i.e., mass flow, deflection, and losses, for a wide range of inlet flow angles and outlet Mach numbers are provided in the blade-fixed relative system with respect to the influence of annulus taper. Some of the results are compared with simple theoretical calculations. To obtain some information about the spatial structure of the flow within the cascade passages, surface pressure distributions on the profiles of the rotating test wheels are measured at three different radial blade sections. For some examples those distributions are compared with numerical results on plane cascades of the same sweep and dihedral angles and the same aspect ratios. The computer code used is based on a three-dimensional time-marching finite-volume method solving the Euler equations. Both experimental and numerical results show a fairly good qualitative agreement in the three-dimensional blade surface pressure distributions. This work will be continued with detailed investigations on the spatial flow structure.


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