Effects of Nonuniform Flow Distribution on Marine Gas Turbine Waste-Heat Steam Generators
The results of a study to investigate the effect of nonuniform gas flow distribution on the design and performance of gas turbine waste-heat steam generators particularly for marine propulsion applications are presented. Also included are a review of major design requirements and critical problems associated with nonuniform flow distribution in waste-heat steam generators and a two-dimensional heat exchanger model developed for parametric design and performance analysis of gas turbine waste-heat steam generators. This study is based on actual gas flow distribution data measured at the exit of the collector box for a typical marine gas turbine operated at full and half power conditions. The results indicate that 1) the overall heat transfer rate of a steam generator with nonuniform inlet flow is approximately 16% less than that obtainable based on uniform flow distribution, which represents a decrease in the exit steam temperature from 700 to 450 F; and 2) with appropriate flow distribution controls (using one flow guide vane and one location for flow injection to suppress boundary layer separation), the steam generator performance can be improved by approximately 20% as compared with that for the uncontrolled nonuniform flow conditions.