Gas Turbine Systems Designed for Coal Water Slurries

1984 ◽  
Author(s):  
A. J. Giramonti ◽  
F. L. Robson
Keyword(s):  
Power Generation ◽  
Corrosion Resistance ◽  
Power Systems ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Ceramic Coatings ◽  
Combined Cycle ◽  
Coal Powder ◽  
Combined Cycle Plant ◽  
Power Generation Systems

Numerous attempts have been made during the past two decades to develop advanced power generation systems which could burn coal or coal-derived fuels both economically and in an environmentally acceptable manner. Although much valuable technology has been derived from these programs, commercially viable power generation alternatives have not yet appeared. One prospective way to expedite the commercialization of advanced coal-fired power systems is to meld the latest gas turbine technology with the emerging technology for producing slurries of water and ultra clean coal. This paper describes a DOE-sponsored program to identify the most attractive gas turbine power system that can operate on slurry fuels. The approach is to use slurries produced from finely ground (<10 microns) coal powder from which most of the ash and sulfur has been removed. The gas turbines will incorporate a rich-burn, quick-quench combustor to minimize conversion of fuel-bound nitrogen to NOx, advanced single crystal alloys with improved hot corrosion resistance and strength, advanced metallic and ceramic coatings with improved erosion and corrosion resistance, and more effective hot section cooling. Two different power plant configurations are covered: a large (nominally 400 MW) combined cycle plant designed for base load applications; and a small (nominally 12 MW) simple-cycle plant designed for peaking, industrial, and cogeneration applications.

scholarly journals Development of a Low-NOx LBG Combustor for Coal Gasification Combined Cycle Power Generation Systems

1989 ◽  
Author(s):  
M. Sato ◽  
T. Abe ◽  
T. Ninomiya ◽  
T. Nakata ◽  
T. Yoshine ◽  
...  
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Coal Gasification ◽  
Combined Cycle ◽  
Generation System ◽  
Combustion Technology ◽  
Power Generation System ◽  
Combustion Tests ◽  
Power Generation Systems

From the view point of future coal utilization technology for the thermal power generation systems, the coal gasification combined cycle system has drawn special interest recently. In the coal gasification combined cycle power generation system, it is necessary to develop a high temperature gas turbine combustor using a low-BTU gas (LBG) which has high thermal efficiency and low emissions. In Japan a development program of the coal gasification combined cycle power generation system has started in 1985 by the national government and Japanese electric companies. In this program, 1300°C class gas turbines will be developed. If the fuel gas cleaning system is a hot type, the coal gaseous fuel to be supplied to gas turbines will contain ammonia. Ammonia will be converted to nitric oxides in the combustion process in gas turbines. Therefore, low fuel-NOx combustion technology will be one of the most important research subjects. This paper describes low fuel-NOx combustion technology for 1300°C class gas turbine combustors using coal gaseous low-BTU fuel as well as combustion characteristics and carbon monoxide emission characteristics. Combustion tests were conducted using a full-scale combustor used for the 150 MW gas turbine at the atmospheric pressure. Furthermore, high pressure combustion tests were conducted using a half-scale combustor used for the 1 50 MW gas turbine.

Advanced Gas Turbine and High Performance Gas-Steam Combined Cycle Plant With Blade Cooling Air Controlling

2006 ◽  
Author(s):  
Tadashi Tsuji
Keyword(s):  
Power Generation ◽  
Heat Exchanger ◽  
Gas Turbine ◽  
Thermal Efficiency ◽  
Gas Turbines ◽  
Combined Cycle ◽  
Hot Water ◽  
Blade Cooling ◽  
Combined Cycle Plant ◽  
Cooling Air

Air cooling blades are usually applied to gas turbines as a basic specification. This blade cooling air is almost 20% of compressor suction air and it means that a great deal of compression load is not converted effectively to turbine power generation. This paper proposes the CCM (Cascade Cooling Module) system of turbine blade air line and the consequent improvement of power generation, which is achieved by the reduction of cooling air consumption with effective use of recovered heat. With this technology, current gas turbines (TIT: turbine inlet temperature: 1350°C) can be up-rated to have a relative high efficiency increase. The increase ratio has a potential to be equivalent to that of 1500°C Class GT/CC against 1350°C Class. The CCM system is designed to enable the reduction of blade cooling air consumption by the low air temperature of 15°C instead of the usual 200–400°C. It causes the turbine operating air to increase at the constant suction air condition, which results in the enhancement of power and thermal efficiency. The CCM is installed in the cooling air line and is composed of three stage coolers: steam generator/fuel preheater stage, heat exchanger stage for hot water supplying and cooler stage with chilled water. The coolant (chilled water) for downstream cooler is produced by an absorption refrigerator operated by the hot water of the upstream heat exchanger. The proposed CCM system requires the modification of cooling air flow network in the gas turbine but produces the direct effect on performance enhancement. When the CCM system is applied to a 700MW Class CC (Combined Cycle) plant (GT TIT: 135°C Class), it is expected that there will be a 40–80MW increase in power and +2–5% relative increase in thermal efficiency.

Advanced Particle Control for Coal-Based Power Generation Systems

1989 ◽  
Author(s):  
Steven J. Bossart
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
High Speed ◽  
Particle Deposition ◽  
Power Plants ◽  
Turbine Blades ◽  
Combined Cycle ◽  
Department Of Energy ◽  
Power Generation Systems

The Morgantown Energy Technology Center (METC) of the U.S. Department of Energy (DOE) is actively sponsoring research to develop coal-based power generation systems that use coal more efficiently and economically and with lower emissions than conventional pulverized-coal power plants. Some of the more promising of the advanced coal-based power generation systems are shown in Figure 1: pressurized fluidized-bed combustion combined-cycle (PFBC), integrated gasification combined-cycle (IGCC), and direct coal-fueled turbine (DCFT). These systems rely on gas turbines to produce all or a portion of the electrical power generation. An essential feature of each of these systems is the control of particles at high-temperature and high-pressure (HTHP) conditions. Particle control is needed in all advanced power generation systems to meet environmental regulations and to protect the gas turbine and other major system components. Particles can play a significant role in damaging the gas turbine by erosion, deposition, and corrosion. Erosion is caused by the high-speed impaction of particles on the turbine blades. Particle deposition on the turbine blades can impede gas flow and block cooling air. Particle deposition also contributes to corrosive attack when alkali metal compounds adsorbed on the particles react with the gas turbine blades. Incorporation of HTHP particle control technologies into the advanced power generation systems can reduce gas turbine maintenance requirements, increase plant efficiency, reduce plant capital cost, lower the cost of electricity, reduce wastewater treatment requirements, and eliminate the need for post-turbine particle control to meet New Source Performance Standards (NSPS) for particle emissions.

scholarly journals Gas Turbine Power Generation Evolutionary Advances for the Future

1995 ◽  
Author(s):  
James C. Corman
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Development Trend ◽  
Combined Cycle ◽  
Low Grade ◽  
Lower Grade ◽  
The Future ◽  
Integrated Gasification ◽  
Power Generation Systems

Gas turbines have reached a point in their development where they are becoming the preferred choice for utility and industrial power generation applications. In the last decade, this power generation technology has evolved rapidly both in terms of unit rating and in performance. The successful commercialization of the “F” (2350F [1288C] class) machine is the most recent step in this evolution. Although more “F” technology has been a significant accomplishment, it must be viewed as just one step in the evolution of gas turbine power generation systems to advanced conditions. As this development trend continues, these power generation systems will be under increasing pressure to meet tighter emission standards and to accommodate lower-grade fuels. Active development programs are now in place to meet both of these challenges. Dry Low NOx (DLN) combustion systems on advanced gas turbines will permit operation at even higher temperatures while controlling emissions. An integrated gasification gas turbine combined cycle (IGCC) using low-grade fuels — coal, residual oil, and biomass — is now approaching commercial status. The technology base for continuing the development of these gas turbine power generation systems far into the future exists and/or is under development. The DOE sponsored Advanced Turbine System Program is a key element in the development and ultimate commercial demonstration of this Next Generation System.

Performance Analysis of a Combined Cycle Power Plant Through Exergetic and Environmental Indices

2017 ◽  
Author(s):  
Edgar Vicente Torres González ◽  
Raúl Lugo Leyte ◽  
Martín Salazar Pereyra ◽  
Helen Denise Lugo Méndez ◽  
Miguel Toledo Velázquez ◽  
...  
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Combined Cycle ◽  
Environmental Indices ◽  
Combined Cycle Power Plant ◽  
Combustion Gases ◽  
Combined Cycle Plant ◽  
Exergetic Analysis ◽  
Gas Turbine Power Plant

In this paper is carried out a comparison between a gas turbine power plant and a combined cycle power plant through exergetic and environmental indices in order to determine performance and sustainability aspects of a gas turbine and combined cycle plant. First of all, an exergetic analysis of the gas turbine and the combined is carried out then the exergetic and environmental indices are calculated for the gas turbine (case A) and the combined cycle (case B). The exergetic indices are exergetic efficiency, waste exergy ratio, exergy destruction factor, recoverable exergy ratio, environmental effect factor and exergetic sustainability. Besides, the environmental indices are global warming, smog formation and acid rain indices. In the case A, the two gas turbines generate 278.4 MW; whereas 415.19 MW of electricity power is generated by the combined cycle (case B). The results show that exergetic sustainability index for cases A and B are 0.02888 and 0.1058 respectively. The steam turbine cycle improves the overall efficiency, as well as, the reviewed exergetic indexes. Besides, the environmental indices of the gas turbines (case A) are lower than the combined cycle environmental indices (case B), since the combustion gases are only generated in the combustion chamber.

scholarly journals Biomass Gasification for Gas Turbine Based Power Generation

1997 ◽  
Author(s):  
Mark A. Paisley ◽  
Donald Anson
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
High Efficiency ◽  
Department Of Energy ◽  
Renewable Biomass ◽  
Process Economics ◽  
Gasification Process ◽  
The Us ◽  
Power Generation Systems

The Biomass Power Program of the US Department of Energy (DOE) has as a major goal the development of cost-competitive technologies for the production of power from renewable biomass crops. The gasification of biomass provides the potential to meet his goal by efficiently and economically producing a renewable source of a clean gaseous fuel suitable for use in high efficiency gas turbines. This paper discusses the development and first commercial demonstration of the Battelle high-throughput gasification process for power generation systems. Projected process economics are presented along with a description of current experimental operations coupling a gas turbine power generation system to the research scale gasifier and the process scaleup activities in Burlington, Vermont.

Operation Experiences of Siemens IGCC Gas Turbines Using Gasification Products From Coal and Refinery Residues

2000 ◽  
Author(s):  
M. Huth ◽  
A. Heilos ◽  
G. Gaio ◽  
J. Karg
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Combined Cycle ◽  
Strong Impact ◽  
Coal Gas ◽  
Operation Conditions ◽  
Wide Range ◽  
Commercial Operation ◽  
Burner Design

The Integrated Gasification Combined Cycle concept is an emerging technology that enables an efficient and clean use of coal as well as residuals in power generation. After several years of development and demonstration operation, now the technology has reached the status for commercial operation. SIEMENS is engaged in 3 IGCC plants in Europe which are currently in operation. Each of these plants has specific characteristics leading to a wide range of experiences in development and operation of IGCC gas turbines fired with low to medium LHV syngases. The worlds first IGCC plant of commercial size at Buggenum/Netherlands (Demkolec) has already demonstrated that IGCC is a very efficient power generation technology for a great variety of coals and with a great potential for future commercial market penetration. The end of the demonstration period of the Buggenum IGCC plant and the start of its commercial operation has been dated on January 1, 1998. After optimisations during the demonstration period the gas turbine is running with good performance and high availability and has exceeded 18000 hours of operation on coal gas. The air-side fully integrated Buggenum plant, equipped with a Siemens V94.2 gas turbine, has been the first field test for the Siemens syngas combustion concept, which enables operation with very low NOx emission levels between 120–600 g/MWh NOx corresponding to 6–30 ppm(v) (15%O2) and less than 5 ppm(v) CO at baseload. During early commissioning the syngas nozzle has been recognised as the most important part with strong impact on combustion behaviour. Consequently the burner design has been adjusted to enable quick and easy changes of the important syngas nozzle. This design feature enables fast and efficient optimisations of the combustion performance and the possibility for easy adjustments to different syngases with a large variation in composition and LHV. During several test runs the gas turbine proved the required degree of flexibility and the capability to handle transient operation conditions during emergency cases. The fully air-side integrated IGCC plant at Puertollano/Spain (Elcogas), using the advanced Siemens V94.3 gas turbine (enhanced efficiency), is now running successfully on coal gas. The coal gas composition at this plant is similar to the Buggenum example. The emission performance is comparable to Buggenum with its very low emission levels. Currently the gas turbine is running for the requirements of final optimization runs of the gasifier unit. The third IGCC plant (ISAB) equipped with Siemens gas turbine technology is located at Priolo near Siracusa at Sicilly/Italy. Two Siemens V94.2K (modified compressor) gas turbines are part of this “air side non-integrated” IGCC plant. The feedstock of the gasification process is a refinery residue (asphalt). The LHV is almost twice compared to the Buggenum or Puertollano case. For operation with this gas, the coal gas burner design was adjusted and extensively tested. IGCC operation without air extraction has been made possible by modifying the compressor, giving enhanced surge margins. Commissioning on syngas for the first of the two gas turbines started in mid of August 1999 and was almost finished at the end of August 1999. The second machine followed at the end of October 1999. Since this both machines are released for operation on syngas up to baseload.

Expanding Fuel Flexibility in MHPS’ Dry Low NOx Combustor

2018 ◽  
Author(s):  
Katsuyoshi Tada ◽  
Kei Inoue ◽  
Tomo Kawakami ◽  
Keijiro Saitoh ◽  
Satoshi Tanimura
Keyword(s):  
Power Systems ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Environmental Conservation ◽  
Combined Cycle ◽  
Inlet Temperature ◽  
Turbine Inlet Temperature ◽  
Social Perspectives ◽  
Turbine Inlet ◽  
Fuel Flexibility

Gas-turbine combined-cycle (GTCC) power generation is clean and efficient, and its demand will increase in the future from economic and social perspectives. Raising turbine inlet temperature is an effective way to increase combined cycle efficiency and contributes to global environmental conservation by reducing CO2 emissions and preventing global warming. However, increasing turbine inlet temperature can lead to the increase of NOx emissions, depletion of the ozone layer and generation of photochemical smog. To deal with this issue, MHPS (MITSUBISHI HITACHI POWER SYSTEMS) and MHI (MITSUBISHI HEAVY INDUSTRIES) have developed Dry Low NOx (DLN) combustion techniques for high temperature gas turbines. In addition, fuel flexibility is one of the most important features for DLN combustors to meet the requirement of the gas turbine market. MHPS and MHI have demonstrated DLN combustor fuel flexibility with natural gas (NG) fuels that have a large Wobbe Index variation, a Hydrogen-NG mixture, and crude oils.

300 MW Combined-Cycle Plant With Integrated Coal Gasification

1984 ◽  
Author(s):  
Rolf H. Kehlhofer
Keyword(s):  
Power Generation ◽  
Power Plant ◽  
Gas Turbines ◽  
Power Plants ◽  
Coal Gasification ◽  
District Heating ◽  
Combined Cycle ◽  
Liquid Fuels ◽  
Combined Cycle Plant ◽  
The Individual

In the past 15 years the combined-cycle (gas/steam turbine) power plant has come into its own in the power generation market. Today, approximately 30 000 MW of power are already installed or being built as combined-cycle units. Combined-cycle plants are therefore a proven technology, showing not only impressive thermal efficiency ratings of up to 50 percent in theory, but also proving them in practice and everyday operation (1) (2). Combined-cycle installations can be used for many purposes. They range from power plants for power generation only, to cogeneration plants for district heating or combined cycles with maximum additional firing (3). The main obstacle to further expansion of the combined cycle principle is its lack of fuel flexibility. To this day, gas turbines are still limited to gaseous or liquid fuels. This paper shows a viable way to add a cheap solid fuel, coal, to the list. The plant system in question is a 2 × 150 MW combined-cycle plant of BBC Brown Boveri with integrated coal gasification plant of British Gas/Lurgi. The main point of interest is that all the individual components of the power plant described in this paper have proven their worth commercially. It is therefore not a pilot plant but a viable commercial proposition.

Analysis of Indirectly Fired Gas Turbine Power Systems

2007 ◽  
Author(s):  
J. E. Donald Gauthier
Keyword(s):  
Power Generation ◽  
Power Systems ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Turbine Engine ◽  
Engine Design ◽  
Wide Range ◽  
System Configurations

This paper describes the results of modelling the performance of several indirectly fired gas turbine (IFGT) power generation system configurations based on four gas turbine class sizes, namely 5 kW, 50 kW, 5 MW and 100 MW. These class sizes were selected to cover a wide range of installations in residential, commercial, industrial and large utility power generation installations. Because the IFGT configurations modelled consist of a gas turbine engine, one or two recuperators and a furnace; for comparison purpose this study also included simulations of simple cycle and recuperated gas turbine engines. Part-load, synchronous-speed simulations were carried out with generic compressor and turbine maps scaled for each engine design point conditions. The turbine inlet temperature (TIT) was varied from the design specification to a practical value for a metallic high-temperature heat exchanger in an IFGT system. As expected, the results showed that the reduced TIT can have dramatic impact on the power output and thermal efficiency when compared to that in conventional gas turbines. However, the simulations also indicated that several configurations can lead to higher performance, even with the reduced TIT. Although the focus of the study is on evaluation of thermodynamic performance, the implications of varying configurations on cost and durability are also discussed.

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