A Comparison Between the Design Point and Near Stall Performance of an Axial Compressor

1989 ◽  
Author(s):  
N. M. McDougall
Keyword(s):  
Rotor Blade ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Tip Clearance ◽  
Tip Clearance Flow ◽  
Design Point ◽  
Blade Row ◽  
Clearance Flow ◽  
Stator Blade

Detailed measurements have been made within an axial compressor operating both at design point and near stall. Rotor tip clearance was found to control the performance of the machine by influencing the flow within the rotor blade passages. This was not found to be the case in the stator blade row, where hub clearance was introduced beneath the blade tips. Although the passage flow was observed to be altered dramatically, no significant changes were apparent in the overall pressure rise or stall point. Small tip clearances in the rotor blade row resulted in the formation of corner separations at the hub, where the blade loading was highest. More representative clearances resulted in blockage at the tip due to the increased tip clearance flow. The effects which have been observed emphasize both the three dimensional nature of the flow within compressor blade passages, and the importance of the flow in the endwall regions in determining the overall compressor performance.

A Comparison Between the Design Point and Near-Stall Performance of an Axial Compressor

1990 ◽  
Vol 112 (1) ◽  
pp. 109-115 ◽  
Author(s):  
N. M. McDougall
Keyword(s):  
Rotor Blade ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Tip Clearance ◽  
Tip Clearance Flow ◽  
Design Point ◽  
Blade Row ◽  
Clearance Flow ◽  
Stator Blade

Detailed measurements have been made within an axial compressor operating both at design point and near stall. Rotor tip clearance was found to control the performance of the machine by influencing the flow within the rotor blade passages. This was not found to be the case in the stator blade row, where hub clearance was introduced beneath the blade tips. Although the passage flow was observed to be altered dramatically, no significant changes were apparent in the overall pressure rise or stall point. Small tip clearances in the rotor blade row resulted in the formation of corner separations at the hub, where the blade loading was highest. More representative clearances resulted in blockage at the tip due to the increased tip clearance flow. The effects that have been observed emphasize both the three-dimensional nature of the flow within compressor blade passages, and the importance of the flow in the endwall regions in determining the overall compressor performance.

Effect of tip clearance size on the performance of a low-reaction transonic axial compressor rotor

2019 ◽  
Vol 234 (2) ◽  
pp. 127-142
Author(s):  
Wei Zhu ◽  
Songtao Wang ◽  
Longxin Zhang ◽  
Jun Ding ◽  
Zhongqi Wang
Keyword(s):  
Numerical Simulations ◽  
Dynamic Balance ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Tip Clearance ◽  
Stall Margin ◽  
Tip Clearance Flow ◽  
Compressor Rotor ◽  
Clearance Flow ◽  
Flow Phenomena

This study aimed to enhance the understanding of flow phenomena in low-reaction aspirated compressors. Three-dimensional, multi-passage steady and unsteady numerical simulations are performed to investigate the performance sensitivity to tip clearance variation on the first-stage rotor of a multistage low-reaction aspirated compressor. Three kinds of tip clearance sizes including 1.0τ, 2.0τ and 3.0τ are modeled, in which 1.0τ corresponds to the designed tip clearance size of 0.2 mm. The steady numerical simulations show that the overall performance of the rotor moves toward lower mass flow rate when the tip clearance size is increased. Moreover, energy losses, efficiency reduction and stall margin decrease are also observed with increasing tip clearance size. This can be mostly attributed to the damaging impact of intense tip clearance flow. For unsteady simulation, the result shows periodical oscillation of the tip leakage vortex and a “two-passage periodic structure” in the tip region at the near-stall point. The occurrence of the periodical oscillation is due to the severe interaction between the tip clearance flow and the shock wave. However, the rotor operating state is still stable at this working point because a dynamic balance is established between the tip clearance flow and incoming flow.

Effect of Rotor Tip Gap Variation at the Rear Stages of an Axial Flow Compressor

2012 ◽  
Vol 225 ◽  
pp. 233-238
Author(s):  
A.M. Pradeep ◽  
R.N. Chiranthan ◽  
Debarshi Dutta ◽  
Bhaskar Roy
Keyword(s):  
Rotor Blade ◽  
Cross Flow ◽  
Axial Compressor ◽  
Axial Flow ◽  
Pressure Rise ◽  
Tip Clearance ◽  
Suction Surface ◽  
Design Point ◽  
Compressor Rotor ◽  
Multi Stage

In this paper, detailed analysis of the tip flow of an axial compressor rotor blade has been carried out using the commercial CFD package ANSYS CFX. The rotor blade was designed such that it is reminiscent of the rear stages of a multi-stage axial compressor. The effects of varying tip gaps are studied using CFD simulations for overall pressure rise and flow physics of the tip flow at the design point and near the peak pressure point. Rig tests of a low speed research compressor rotor with 3% tip clearance provided characteristics plots for validation of the CFD results. With increase in clearance from 1% to 4%, the rotor pressure rise at the design point was observed to decrease linearly. Increase in the clearance increases the cross flow across the tip; however, the magnitude of the average jet velocity crossing the tip decreases. The tip leakage vortex was observed to stay close to the suction surface with increase in clearance.

3-D Digital PIV Measurements of the Tip Clearance Flow in an Axial Compressor

2002 ◽  
Author(s):  
Mark P. Wernet ◽  
Dale Van Zante ◽  
Tony J. Strazisar ◽  
W. Trevor John ◽  
P. Susan Prahst
Keyword(s):  
Three Dimensional ◽  
Axial Compressor ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Tip Clearance Flow ◽  
Compressor Rotor ◽  
Image Velocimetry ◽  
Clearance Flow ◽  
Compressor Performance ◽  
Tip Clearance Vortex

The accurate characterization and simulation of rotor tip clearance flows has received much attention in recent years due to their impact on compressor-performance and stability. At NASA Glenn the first known three dimensional Digital Particle Image Velocimetry (DPIV) measurements of the tip region of a low speed compressor rotor have been acquired to characterize the behavior of the rotor tip clearance flow. The measurements were acquired phase-locked to the rotor position so that changes in the tip clearance vortex position relative to the rotor blade can be seen. The DPIV technique allows the magnitude and relative contributions of both the asynchronous motions of a coherent structure and the temporal unsteadiness to be evaluated. Comparison of measurements taken at the peak efficiency and at near stall operating conditions characterizes the mean position of the clearance vortex and the changes in the unsteady behavior of the vortex with blade loading. Comparisons of the 3-D DPIV measurements at the compressor design point to a 3D steady N-S solution are also done to assess the fidelity of steady, single-passage simulations to model an unsteady flow field.

scholarly journals Effects of Upstream Wake Phasing on Transonic Axial Compressor Performance

2009 ◽  
Author(s):  
S. P. R. Nolan ◽  
B. B. Botros ◽  
C. S. Tan ◽  
J. J. Adamczyk ◽  
E. M. Greitzer ◽  
...  
Keyword(s):  
Axial Compressor ◽  
Pressure Rise ◽  
Stagnation Pressure ◽  
Tip Clearance ◽  
Model Calculations ◽  
Tip Clearance Flow ◽  
Clearance Flow ◽  
Work Input ◽  
Compressor Performance ◽  
Stability Limits

The effect on rotor work, of the phase of an upstream wake relative to the rotor, is examined computationally and analytically for a transonic blade row. There can be an important impact on time-mean performance when the time-dependent circulation of the shed vortices in the wake is phase-locked to the rotor position, as occurs when there is strong interaction between rotor static pressure field and upstream vanes. The rotor work is found to depend on the path of the wake vortices as they travel through the blade passage; for configurations examined, the calculated change in time-mean rotor work was approximately three percent. It is shown that the effect on work input can be analyzed in terms of the influence of the time-mean relative stagnation pressure nonuniformity associated with the unsteady (but phase-locked) wake vortex flow field, in that changes in vortex path alter the location of the nonuniformity relative to the rotor. Lower pressure rise and work input occurs when the rotor blade is embedded in a region of low time-mean relative stagnation pressure than when immersed in a region of high relative stagnation pressure. In addition to the work changes, which are an essentially two-dimensional effect, it is demonstrated that the location of the wake may affect the tip clearance flow, implying a potential impact on pressure rise capability and rotor stability limits. Model calculations are presented to give estimates of the magnitude and nature of this phenomenon.

scholarly journals Effects of Upstream Wake Phasing on Transonic Axial Compressor Performance

2010 ◽  
Vol 133 (2) ◽  
Author(s):  
S. P. R. Nolan ◽  
B. B. Botros ◽  
C. S. Tan ◽  
J. J. Adamczyk ◽  
E. M. Greitzer ◽  
...  
Keyword(s):  
Axial Compressor ◽  
Pressure Rise ◽  
Stagnation Pressure ◽  
Tip Clearance ◽  
Model Calculations ◽  
Tip Clearance Flow ◽  
Clearance Flow ◽  
Work Input ◽  
Compressor Performance ◽  
Stability Limits

The effect on rotor work of the phase of an upstream wake relative to the rotor is examined computationally and analytically for a transonic blade row. There can be an important impact on the time-mean performance when the time-dependent circulation of the shed vortices in the wake is phase-locked to the rotor position, as it occurs when there is strong interaction between the rotor static pressure field and the upstream vanes. The rotor work is found to depend on the path of the wake vortices as they travel through the blade passage; for the configurations examined, the calculated change in time-mean rotor work was approximately 3%. It is shown that the effect on work input can be analyzed in terms of the influence of the time-mean relative stagnation pressure nonuniformity associated with the unsteady (but phase-locked) wake vortex flow field, in that the changes in vortex path alter the location of the nonuniformity relative to the rotor. Lower pressure rise and work input occurs when the rotor blade is embedded in a region of low time-mean relative stagnation pressure than when immersed in a region of high relative stagnation pressure. In addition to the work changes, which are essentially two-dimensional effects, it is demonstrated that the location of the wake may affect the tip clearance flow, implying a potential impact on the pressure rise capability and rotor stability limits. Model calculations are presented to give estimates of the magnitude and nature of this phenomenon.

scholarly journals Pre-Stall Behavior of a Transonic Axial Compressor Stage via Time-Accurate Numerical Simulation

2007 ◽  
Author(s):  
Jen-Ping Chen ◽  
Michael D. Hathaway ◽  
Gregory P. Herrick
Keyword(s):  
High Performance ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Axial Direction ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Compressor Stage ◽  
Tip Clearance Flow ◽  
Transonic Compressor ◽  
Clearance Flow

CFD calculations using high-performance parallel computing were conducted to simulate the pre-stall flow of a transonic compressor stage, NASA compressor Stage 35. The simulations were run with a full-annulus grid that models the 3-D, viscous, unsteady blade row interaction without the need for an artificial inlet distortion to induce stall. The simulation demonstrates the development of the rotating stall from the growth of instabilities. Pressure-rise performance and pressure traces are compared with published experimental data before launching a detailed study of the flow evolution prior to the rotating stall. Spatial FFT analysis of the flow indicates a rotating long-length disturbance of one rotor circumference, which is followed by a spike-type breakdown. The analysis also links the long-length wave disturbance with the initiation of the spike inception. The spike instabilities occur when the trajectory of the tip clearance flow becomes vertical to the axial direction. When approaching to stall, the passage shock changes from a single oblique shock to a dual-shock, which distorts the vertical trajectory of the tip clearance vortex but shows no evidence to cause flow separation that may contribute to stall.

Unsteady Tip Clearance Flow in a Low-Speed Axial Compressor Rotor With Upstream and Downstream Stators

2005 ◽  
Author(s):  
Xiangyang Deng ◽  
Hongwu Zhang ◽  
Jingyi Chen ◽  
Weiguang Huang
Keyword(s):  
Flow Behavior ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Tip Clearance ◽  
Gap Size ◽  
Tip Clearance Flow ◽  
Low Speed ◽  
Compressor Rotor ◽  
Clearance Flow ◽  
Unsteady Effect

In the course of advancing the understanding of the unsteady flow nature of compressor tip clearance flows, the present paper investigates the unsteady tip clearance flow in the second rotor of a two-stage low-speed axial compressor and its interaction with upstream and downstream stators. Numerical methods were adopted in the present study and the research focused on clarifying the unsteadiness of tip clearance flow behavior and its link to the change of rotor performance, subjected to the variables of axial gap sizes between the rotor and upstream and downstream stators. The result shows how and why the tip leakage vortex trajectory changes its shape with the change of gap size, and its impact on the rotor pressure rise characteristic. Within all the computed operating range, the pressure rise increases monotonically with the decrease of upstream axial gaps, but no monotonic variation was observed with the change of downstream axial gaps. This trend of performance change could be explained by the unsteady effect of upstream stator wakes, and the overall result is that the rotor performance was found to be more influenced by the upstream interaction than the downstream interaction. The frequency characteristic of the tip clearance vortex, under the influence of gap size and compressor operating condition, was also analyzed to provide a quantified estimation of its periodic flow behavior and a comparison with the recent results of other researchers.

Effect of Upstream Unsteady Flow Conditions on Rotor Tip Leakage Flow

2002 ◽  
Author(s):  
Borislav T. Sirakov ◽  
Choon S. Tan
Keyword(s):  
Three Dimensional ◽  
Pressure Rise ◽  
Tip Clearance ◽  
High Loading ◽  
Causal Mechanism ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Clearance Flow ◽  
The Impact

A study has been conducted, using unsteady three-dimensional Reynolds-averaged Navier-Stokes simulations to determine the impact on rotor performance of the interaction between the stator wakes and rotor tip clearance flow. The key effects of the interaction are: (1) a decrease in loss and blockage associated with tip clearance flow; (2) an increase in passage static pressure rise. Performance benefit is seen in the whole operability range of interest, from near design to high loading. The benefit is modest near design and increases with loading. Significant beneficial changes occur when the phenomenon of tip clearance flow double-leakage is present. Double-leakage occurs when the tip clearance flow passes through the tip gap of the neighboring blade. Double-leakage typically takes place at high loading but can be present at design condition, as well. A benefit due to unsteady interaction is also observed in the operability range of the rotor. A new generic causal mechanism is proposed to explain the observed changes in performance. It identifies the interaction between the tip clearance flow and the pressure pulses, induced on the rotor blade pressure surface by the upstream wakes, as the cause for the observed effects. The direct effect of the interaction is a decrease in the time-average double-leakage flow through the tip clearance gap so that the stream-wise defect of the exiting tip flow is lower with respect to the main flow. A lower defect leads to a decrease in loss and blockage generation and hence an enhanced performance compared to that in the steady situation. The performance benefits increase monotonically with loading and scale linearly with upstream wake velocity defect.

Performance Analysis of a Centrifugal Compressor Based on Circumferential Flow Distortion Induced by Volute

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Mengying Shu ◽  
Mingyang Yang ◽  
Kangyao Deng ◽  
Xinqian Zheng ◽  
Ricardo F. Martinez-Botas
Keyword(s):  
Centrifugal Compressor ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Simulation Method ◽  
Tip Clearance ◽  
Flow Distortion ◽  
Aerodynamic Stability ◽  
Tip Clearance Flow ◽  
Clearance Flow ◽  
Local Gradient

A volute is one of the key components in a centrifugal compressor. The aerodynamic stability of the compressor deteriorates remarkably when a volute is employed. This paper investigates the influence of volute-induced circumferential flow distortion on aerodynamic stability of a centrifugal compressor via experimentally validated three-dimensional (3D) numerical simulation method. First, the compressor performance is analyzed based on a newly developed stability parameter. The impeller is confirmed to be the main contributor to the instability of the investigated compressor. Next, the influence of volute on impeller performance is studied by circumferentially distorted boundary conditions at the impeller exit which are extracted from flow field at the volute inlet. Results show that the performance of an impeller passage is determined by not only the back pressure but also the local gradient of pressure distribution in the circumferential direction. Moreover, these passages confronted with pressure reduction in the rotational direction are most unstable, while those confronted with pressure rise have better performance. Consequently, the circumferentially distorted distribution at impeller exit results in a loop of passage performance encapsulating the performance of uniform case. The size of the loop is enhanced by the distortion amplitude. Moreover, the influence of volute-induced distortion on the impeller performance is concluded into two main reasons: the imbalance of the force on flow and the imbalance of tip clearance flow taken by passages. The force imbalance influences the accumulation of secondary flow, while the imbalance of the tip clearance flow results in discrepancies of the low momentum flow in passages.

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