scholarly journals An Experimental Study to Compare the Naphthalene Sublimation With the Liquid Crystal Technique in Compressible Flow

Author(s):  
M. Häring ◽  
A. Hoffs ◽  
A. Bolcs ◽  
B. Weigand

The naphthalene sublimation and the liquid crystal technique are two methods being used for measurements of the heat transfer coefficient on turbine airfoils. In this paper the results obtained with the two methods for the same compressible flow conditions are compared. The measurements were performed in a free jet test facility on a flat plate and a cylinder. The free stream Mach number ranged from M=0.4 to 0.8. The naphthalene sublimation technique was applied to obtain the local Nusselt number, based on the Sherwood number, applying a new analogy function (Häring, Weigand (1995)). These results were compared with measurements on the same test arrangement using the transient liquid crystal technique. A good agreement between the two measurement techniques and correlations was found for the entire Mach number range. An application of both techniques on a turbine airfoil confirmed this observation. The sublimation technique was also applied to measure the local heat transfer coefficient on a turbine vane at exit Mach numbers up to M=0.9 and exit Reynolds numbers up to Re=1.8e6. The experimental results were compared with the two dimensional boundary layer code TEXSTAN (Crawford, 1986).

Author(s):  
M. Häring ◽  
A. Bölcs ◽  
S. P. Harasgama ◽  
J. Richter

Results of heat transfer measurements on a typical turbine blade and a vane in a linear cascade have been obtained using the naphthalene sublimation technique. The tests on the vane were performed at the nominal flow angle, whereas for the turbine blade an off-design angle was chosen to study the influence of a separation bubble on the heat transfer. The exit Mach number was varied from M2=0.2 to 0.4 and the exit Reynolds number ranged from Re2= 300000 to 700000. Comparisons with numerical codes have been conducted. The measurements were performed in a linear test facility containing five airfoils. Two tailboards and two bypass vanes allowed to achieve a good periodicity of the flow. The aerodynamic flow conditions were measured using pressure taps and Laser-Two-Focus (L2F) anemometry. About forty static pressure taps gave a precise Mach number distribution over the suction and the pressure side of the airfoil. L2F measurements were used to determine the downstream flow angles. The heat transfer coefficient was measured using the naphthalene sublimation technique. This method is based on the heat and mass transfer analogy for incompressible flow. A 0.5 mm thin naphthalene layer was applied to the middle airfoil and exposed to the flow for about 45 minutes. The sublimation was then measured in over 500 points on the airfoil, which allowed a high resolution of the heat transfer coefficient. Due to its high resolution, the sublimation technique shows the presence of and the precise location of the laminar-to-turbulent transition point and the separation bubble. The measurements on the vane were compared with two separate two-dimensional boundary layer programs, which were TEXSTAN (Texas University) and TEN (Sussex University). The programs incorporate the k-epsilon turbulence model with several different formulations. The laminar-turbulent transition was predicted quite well with TEN, which slightly damps out the production of turbulent kinetic energy in order to ensure a smooth transition zone. In the case of the blade, the naphthalene sublimation technique was able to predict the size and the location of the separation bubble as well as the reattachment with a very high precision.


1995 ◽  
Vol 117 (3) ◽  
pp. 432-439 ◽  
Author(s):  
M. Ha¨ring ◽  
A. Bo¨lcs ◽  
S. P. Harasgama ◽  
J. Richter

Results of heat transfer measurements on a typical turbine blade and a vane in a linear cascade have been obtained using the naphthalene sublimation technique. The tests on the vane were performed at the nominal flow angle, whereas for the turbine blade an off-design angle was chosen to study the influence of a separation bubble on the heat transfer. The exit Mach number was varied from M2 = 0.2 to 0.4 and the exit Reynolds number ranged from Re2 = 300,000 to 700,000. Comparisons with numerical codes have been conducted. The measurements were performed in a linear test facility containing five airfoils. Two tailboards and two bypass vanes allowed us to achieve a good periodicity of the flow. The aerodynamic flow conditions were measured using pressure taps and Laser-Two-Focus (L2F) anemometry. About 40 static pressure taps gave a precise Mach number distribution over the suction and the pressure side of the airfoil. L2F measurements were used to determine the downstream flow angles. The heat transfer coefficient was measured using the naphthalene sublimation technique. This method is based on the heat and mass transfer analogy for incompressible flow. A 0.5 mm thin naphthalene layer was applied to the middle airfoil and exposed to the flow for about 45 minutes. The sublimation was then measured in over 500 points on the airfoil, which allowed a high resolution of the heat transfer coefficient. Due to its high resolution, the sublimation technique shows the presence of and the precise location of the laminar-to-turbulent transition point and the separation bubble. The measurements on the vane were compared with two separate two-dimensional boundary layer programs, which were TEXSTAN (Texas University) and TEN (Sussex University). The programs incorporate the k–epsilon turbulence model with several different formulations. The laminar–turbulent transition was predicted quite well with TEN, which slightly damps out the production of turbulent kinetic energy in order to ensure a smooth transition zone. In the case of the blade, the naphthalene sublimation technique was able to predict the size and the location of the separation bubble as well as the reattachment with a very high precision.


Author(s):  
Godwin Ita Ekong ◽  
Christopher A. Long ◽  
Peter R. N. Childs

Compressor tip clearance for a gas turbine engine application is the radial gap between the stationary compressor casing and the rotating blades. The gap varies significantly during different operating conditions of the engine due to centrifugal forces on the rotor and differential thermal expansions in the discs and casing. The tip clearance in the axial flow compressor of modern commercial civil aero-engines is of significance in terms of both mechanical integrity and performance. In general, the clearance is of critical importance to civil airline operators and their customers alike because as the clearance between the compressor blade tips and the casing increases, the aerodynamic efficiency will decrease and therefore the specific fuel consumption and operating costs will increase. This paper reports on the development of a range of concepts and their evaluation for the reduction and control of tip clearance in H.P. compressors using an enhanced heat transfer coefficient approach. This would lead to improvement in cruise tip clearances. A test facility has been developed for the study at the University of Sussex, incorporating a rotor and an inner shaft scaled down from a Rolls-Royce Trent aero-engine to a ratio of 0.7:1 with a rotational speed of up to 10000 rpm. The idle and maximum take-off conditions in the square cycle correspond to in-cavity rotational Reynolds numbers of 3.1×106 ≤ Reφ ≤ 1.0×107. The project involved modelling of the experimental facilities, to demonstrate proof of concept. The analysis shows that increasing the thermal response of the high pressure compressor (HPC) drum of a gas turbine engine assembly will reduce the drum time constant, thereby reducing the re-slam characteristics of the drum causing a reduction in the cold build clearance (CBC), and hence the reduction in cruise clearance. A further reduction can be achieved by introducing radial inflow into the drum cavity to further increase the disc heat transfer coefficient in the cavity; hence a further reduction in disc drum time constant.


Author(s):  
Shuping P. Chen ◽  
Peiwen W. Li ◽  
Minking K. Chyu ◽  
Frank J. Cunha ◽  
William Abdel-Messeh

Described in this paper is an experimental study of heat transfer over a trailing edge configuration preceded with an internal cooling channel of pedestal array. The pedestal array consists of both circular pedestals and oblong shaped blocks. Downstream to the pedestal array, the trailing edge features pressure side cutback partitioned by the oblong shaped blocks. The local heat transfer coefficient over the entire wetted surface in the internal cooling chamber has been determined by using a “hybrid” measurement technique based on transient liquid crystal imaging. The hybrid technique employs the transient conduction model in a semi-infinite solid for resolving the heat transfer coefficient on the endwall surface uncovered by the pedestals. The heat transfer coefficient over a pedestal can be resolved by the lumped capacitance method with an assumption of low Biot number. The overall heat transfer for both the pedestals and endwalls combined shows a significant enhancement compared to the case with thermally developed smooth channel. Near the downstream most section of the suction side, the land, due to pressure side cutback, is exposed to the stream mixed with hot gas and discharged coolant. Both the adiabatic effectiveness and heat transfer coefficient on the land section are characterized by using the transient liquid crystal technique.


1973 ◽  
Vol 95 (2) ◽  
pp. 65-74
Author(s):  
R. P. Benedict

Certain generalizations in compressible flow characteristics are first reviewed including specific solutions to flow with losses in the absence of heat transfer (i.e., Fanno flow), in terms of an empirical loss coefficient, Kf. The analysis is then extended to specific solutions to flow with heat transfer, with and without losses (i.e., isothermal and Rayleigh flows), in terms of an empirical heat transfer coefficient, Kq. All solutions are mapped on generalized plots which, in addition to their utility, exhibit a certain beauty of symmetry and continuity.


1994 ◽  
Vol 116 (1) ◽  
pp. 49-54 ◽  
Author(s):  
R. A. Wirtz ◽  
Ashok Mathur

Measurements of the distribution of convective heat transfer over the five exposed faces of a low profile electronic package are described. The package, of square planform and length-to-height ratio, L/a = 6, is part of a regular array of such elements attached to one wall of a low aspect ratio channel. The coolant is air, and experiments are described for the Reynolds number range, 3000<Re<7000. The average heat transfer coefficient for the top face is found to be nearly equal to the overall average heat transfer coefficient for the element. The average heat transfer coefficient for the upstream face and two side faces are higher than the overall average by approximately 30–40 percent and 20–30 percent, respectively while that for the downstream face is 20–30 percent less than the overall average. Furthermore, the distribution in local heat transfer coefficient over the five surfaces of the element is approximately independent of variations in Reynolds number.


Author(s):  
Shoaib Ahmed ◽  
Prashant Singh ◽  
Srinath V. Ekkad

Abstract Liquid crystal thermography and infrared thermography techniques are typically employed to measure detailed surface temperatures, where local heat transfer coefficient (HTC) values are calculated by employing suitable conduction models. One such practice, which is very popular and easy to use, is the transient liquid crystal thermography using one-dimensional semi-infinite conduction model. In these experiments, a test surface with low thermal conductivity and low thermal diffusivity (e.g. acrylic) is used where a step-change in coolant air temperature is induced and surface temperature response is recorded. An error minimization routine is then employed to guess heat transfer coefficients of each pixel, where wall temperature evolution is known through an analytical expression. The assumption that heat flow in the solid is essentially in one-dimension, often leads to errors in HTC determination and this error depends on true HTC, wall temperature evolution and HTC gradient. A representative case of array jet impingement under maximum crossflow condition has been considered here. This heat transfer enhancement concept is widely used in gas turbine leading edge and electronics cooling. Jet impingement is a popular cooling technique which results in high convective heat rates and has steep gradients in heat transfer coefficient distribution. In this paper, we have presented a procedure for solution of three-dimensional transient conduction equation using alternating direction implicit method and an error minimization routine to find accurate heat transfer coefficients at relatively lower computational cost. The HTC results obtained using 1D semi-infinite conduction model and 3D conduction model were compared and it was found that the heat transfer coefficient obtained using the 3D model was consistently higher than the conventional 1D model by 3–16%. Significant deviations, as high as 8–20% in local heat transfer at the stagnation points of the jets were observed between h1D and h3D.


Author(s):  
Murali Krishnan R. ◽  
Zain Dweik ◽  
Deoras Prabhudharwadkar

This paper provides an extension of the previously described [1] formulation of a one-dimensional model for steady, compressible flow inside a channel, to the steam turbine application. The major challenge faced in the network simulation of the steam turbine secondary system is the prediction of the condensation that occurs during the engine start-up on the cold parts that are below the saturation temperature. Neglecting condensation effects may result in large errors in the engine temperatures since they are calculated based on the boundary conditions (heat transfer coefficient and bulk temperature) which depend on the solution of the network analysis. This paper provides a detailed formulation of a one-dimensional model for steady, compressible flow inside a channel which is based on the solution of two equations for a coupled system of mass, momentum and energy equations with wall condensation. The model also accounts for channel area variation, inclination with respect to the engine axis, rotation, wall friction and external heating. The formulation was first validated against existing 1D correlation for an idealized case. The wall condensation is modeled using the best-suited film condensation models for pressure and heat transfer coefficient available in the literature and has been validated against the experimental data with satisfactory predictions.


2000 ◽  
Vol 122 (4) ◽  
pp. 709-716 ◽  
Author(s):  
S. M. Guo ◽  
C. C. Lai ◽  
T. V. Jones ◽  
M. L. G. Oldfield ◽  
G. D. Lock ◽  
...  

The influence of surface roughness on heat transfer coefficient and cooling effectiveness for a fully film cooled three-dimensional nozzle guide vane (NGV) has been measured in a transonic annular cascade using wide band liquid crystal and direct heat flux gages (DHFGs). The liquid crystal methods were used for rough surface measurements and the DHFGs were used for the smooth surfaces. The measurements have been made at engine representative Mach and Reynolds numbers and inlet free-stream turbulence intensity. The aerodynamic and thermodynamic characteristics of the coolant flow have been modeled to represent engine conditions by using a heavy “foreign gas” (30.2 percent SF6 and 69.8 percent Ar by weight). Two cooling geometries (cylindrical and fan-shaped holes) have been tested. The strategies of obtaining accurate heat transfer data using a variety of transient heat transfer measurement techniques under the extreme conditions of transonic flow and high heat transfer coefficient are presented. The surfaces of interest are coated with wide-band thermochromic liquid crystals, which cover the range of NGV surface temperature variation encountered in the test. The liquid crystal has a natural peak-to-peak roughness height of 25 μm creating a transitionally rough surface on the NGV. The time variation of color is processed to give distributions of both heat transfer coefficient and film cooling effectiveness over the NGV surface. The NGV was first instrumented with the DHFGs and smooth surface tests preformed. Subsequently the surface was coated with liquid crystals for the rough surface tests. The DHFGs were then employed as the means of calibrating the liquid crystal layer. The roughness of 25 μm, which is the typical order of roughness for the in-service turbine blades and vanes, increases the heat transfer coefficient by up to 50 percent over the smooth surface level. The film cooling effectiveness is influenced less by the roughness. [S0889-504X(00)00804-7]


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